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Old 12-08-2014, 08:12 AM   #2451
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ok, so I think I have an issue with my Bypass Valve. When I am partial throttle at around 5k RPM I get a very loud hissing noise that continues to get louder until I either shift or go WOT. I did some testing tonight and it appears my bypass is staying open under partial throttle situations when my boost gauge is registering anywhere from -12 to +2 or +3. The higher the RPM, the more positive boost it takes to close the bypass. While in theory, this makes sense, from what I have read it means that I need a stronger spring on my bypass valve to keep it closed under those situations. As I understand it, the bypass should only open when I am not on the throttle at all.

Can someone help me out here? Anyone else with this situation? Is the spring even upgradable or do I need a new bypass?

Here is a partial throttle video where you can hear the hissing of the bypass:
Mine had the same hiss actually. We initially thought it was a boost leak but narrowed it down to the bypass valve. I'm winding if upgrading to the metal housing unit would solve that
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Old 12-08-2014, 08:53 AM   #2452
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Originally Posted by nlowell View Post
ok, so I think I have an issue with my Bypass Valve. When I am partial throttle at around 5k RPM I get a very loud hissing noise that continues to get louder until I either shift or go WOT. I did some testing tonight and it appears my bypass is staying open under partial throttle situations when my boost gauge is registering anywhere from -12 to +2 or +3. The higher the RPM, the more positive boost it takes to close the bypass. While in theory, this makes sense, from what I have read it means that I need a stronger spring on my bypass valve to keep it closed under those situations. As I understand it, the bypass should only open when I am not on the throttle at all.

Can someone help me out here? Anyone else with this situation? Is the spring even upgradable or do I need a new bypass?

Here is a partial throttle video where you can hear the hissing of the bypass:
Same here, I just assumed it was my cusco catch can. I guess not.

Sent from my SM-N900T using Tapatalk

EDIT: Wow talk about customer service, nice quick reply from CJ, hope his solution will work.
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Last edited by zoth; 12-08-2014 at 11:44 AM.
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Old 12-08-2014, 01:13 PM   #2453
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Same here - The customer service from Kraftwerks and CJ remains to be top notch!

Thanks CJ!!
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Old 12-08-2014, 01:18 PM   #2454
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Same here, I just assumed it was my cusco catch can. I guess not.

Sent from my SM-N900T using Tapatalk

EDIT: Wow talk about customer service, nice quick reply from CJ, hope his solution will work.
Care to share? In case anybody else needs it.

Service folks over there are great. CJ gets a lot of props, but Joe is great too!
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Old 12-08-2014, 01:27 PM   #2455
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They have a new billet bypass that they ship with new units - they are sending the newer part to replace the plastic bypass to see if that fixes it. I'll report back as soon as I try.
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Old 12-08-2014, 01:29 PM   #2456
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They have a new billet bypass that they ship with new units - they are sending the newer part to replace the plastic bypass to see if that fixes it. I'll report back as soon as I try.
Thank you sir. Even if it doesn't work for you, it might work for others. Crossing my fingers for you though!
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Old 12-08-2014, 01:40 PM   #2457
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Top notch service!
In fact, I just received my c38 kit about 5 min ago!!!!
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Old 12-08-2014, 01:45 PM   #2458
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Top notch service!
In fact, I just received my c38 kit about 5 min ago!!!!
That's exciting!
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Old 12-08-2014, 02:02 PM   #2459
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Top notch service!
In fact, I just received my c38 kit about 5 min ago!!!!
Nice! Make sure you do the inventory check - if you are missing something, it's early enough that they might be able to get it out today. And don't forget to clamp or zip tie those hoses as others have mentioned, otherwise good luck with the install!
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Old 12-08-2014, 02:06 PM   #2460
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Nice! Make sure you do the inventory check - if you are missing something, it's early enough that they might be able to get it out today. And don't forget to clamp or zip tie those hoses as others have mentioned, otherwise good luck with the install!
@xDanger_208x still plenty early. Shoot me a PM if anything is out of place or you simply have any questions.
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Old 12-08-2014, 02:13 PM   #2461
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@xDanger_208x still plenty early. Shoot me a PM if anything is out of place or you simply have any questions.
I'll be at work all day, so I'll do a check tonight.
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Old 12-08-2014, 02:29 PM   #2462
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I'll be at work all day, so I'll do a check tonight.
I should probably do the same considering everything is still in the box and I received last week.
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Old 12-08-2014, 06:46 PM   #2463
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Will the install be easier with the radiator off I'm swapping to the skunk alpha.
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Old 12-08-2014, 07:21 PM   #2464
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Nice! Make sure you do the inventory check - if you are missing something, it's early enough that they might be able to get it out today. And don't forget to clamp or zip tie those hoses as others have mentioned, otherwise good luck with the install!
@SPCorBUST which hoses need clamped??
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