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Engine, Exhaust, Transmission Discuss the FR-S | 86 | BRZ engine, exhaust and drivetrain.

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Old 01-02-2015, 06:58 PM   #1
xkalelx
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Invidia N1 interference with Driveshaft Shop aluminum shaft.

Just a heads up to those looking to upgrade to this specific combination. There's like an 1/8" gap between the resonator of the cat-back and the shaft. Under high RPM engine braking, I suspect the center section is dipping down and making contact with the exhaust. That is the only time contact is made and causes a very worrying noise. When I installed these both at the same time last month, the suspension was at full droop and interference didn't even cross my mind as a possible issue.

I plan on upgrading center section bushings as I think that would remedy this issue by limiting the movement the center section makes. Will post update whenever I get around to doing that this winter.



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Old 01-23-2015, 05:50 PM   #2
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This is why I pause to pull the trigger on it. I really dont want to pay double for cf one. Someone in this forum suggested to hammer the resonator to make dent or dimple, but Im afraid I may damage it.
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Old 01-26-2015, 10:10 AM   #3
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Update: Installed Whiteline Diff and crossmember inserts. See links.

http://www.ft86speedfactory.com/whit...nsert-846.html
http://www.ft86speedfactory.com/whit...n-kit-287.html

While I had the exhaust out, I went ahead and put a ding on the resonator with a hammer just for a warm and fuzzy although I honestly dont think I needed to. Problem solved, no more rattles. Dont be afraid to take a hammer to it. You aren't going to damage it, its pretty thick gauge stainless. I took a small torch with a rosebud tip and put a dime size cherry hotspot on the corner of the resonator that was making contact and gave it one solid tap from a ball peen. Cleaned up the discoloration with green scotchbrite and bolted it back in. Like I said, It probably didnt need to be clearanced, but Im OCD.

The aluminum driveshaft is AWESOME. Cant see the value in the carbon shaft though.
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Old 01-26-2015, 03:14 PM   #4
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Thanks for the advice.
I'm about to order aluminum shaft. By any chance do you have a picture of the dent you made on midpipe?
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Old 01-27-2015, 10:36 AM   #5
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I do not, was in a hurry due to losing daylight. I recommend installing aluminum shaft and bolting exhaust back in hand tight. Take a sharpie and mark the spot that is clocked closest to the shaft and remove for modification. Still, I dont think you will need to do this if you just install those bushings.
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Old 01-27-2015, 10:46 AM   #6
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Just for reference. This is all the bigger you need to make it. It doesnt even have to be "dented in". just make it flat.

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Old 03-03-2015, 10:43 AM   #7
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Update: I just finished installing it last weekend & for some reason, the gap between shaft & resonator is about 1/2 inch. My fingers could pass through the gap. I guess my catback is skewed little more to driver side than others. I forgot to take a picture tho LOL.

So for me, no needed to make dent / ding on resonator
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