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Old 05-20-2015, 12:28 PM   #421
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This looks very nice..compared to that plastic piece of.. we have sitting on our engine. Sort of what the e92 m3 has, without the obvious ITB's. In for testing results.. and someone running these on their cars, NA or FI!
It looks like I'll be doing some testing on my car which is as near stock as I could keep it. The car has a mid-pipe back aluminum exhaust that likely does nothing for power, I just wanted some noise. Once I complete the testing here on the NA platform, FT-86 SpeedFactory will be doing FI testing on their time attack car .
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Old 05-20-2015, 12:55 PM   #422
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Very excited to see what kind of power you can get NA!
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Old 05-20-2015, 12:59 PM   #423
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Would it be beneficial for the inside of the horn to be polished smooth, or is it not a big deal? Or do the slight ridges perform some function that I am unaware of?
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Old 05-20-2015, 01:05 PM   #424
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Very excited to see what kind of power you can get NA!
Likewise. This was designed to benefit FI more so we are very curious to see how NA will react.

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Would it be beneficial for the inside of the horn to be polished smooth, or is it not a big deal? Or do the slight ridges perform some function that I am unaware of?
It is not a big deal. That is just how this machinist decided to finish the bell horns. The ridges are very small and more aesthetic than actual ridges (probably 10 thou max between peak and valley).
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Old 05-20-2015, 01:05 PM   #425
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Quote:
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Would it be beneficial for the inside of the horn to be polished smooth, or is it not a big deal? Or do the slight ridges perform some function that I am unaware of?
As far as I'm aware. The ridges are from the manufacturing of the horns. Polishing it would mean less resistance and turbulence I guess.

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Old 05-21-2015, 12:53 PM   #426
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@NotEric6.. is this thing installed on your car yet or what??? This suspense is killing me!
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Old 05-21-2015, 03:03 PM   #427
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Make the manifold slighty higher and add a throttle body to each veolcity stack so you can have debris-less ITB's ;D
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Old 05-21-2015, 06:56 PM   #428
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As far as I'm aware. The ridges are from the manufacturing of the horns. Polishing it would mean less resistance and turbulence I guess.
If that is the case then their CNC programmer has gotten so bored he's doing some very strange things with tool paths.
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Old 05-21-2015, 07:43 PM   #429
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The car has a mid-pipe back aluminum exhaust that likely does nothing for power, I just wanted some noise.
I don't want to hijack your thread, but your aluminum exhaust has piqued my curiosity - can you tell us a little about it and post some pictures? If not here, then maybe on another thread?
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Old 05-21-2015, 07:48 PM   #430
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@NotEric6.. is this thing installed on your car yet or what??? This suspense is killing me!
I'm hoping this weekend .

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Originally Posted by cdrazic93 View Post
Make the manifold slighty higher and add a throttle body to each veolcity stack so you can have debris-less ITB's ;D
Space is an issue.

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If that is the case then their CNC programmer has gotten so bored he's doing some very strange things with tool paths.
It was milled, not turned. So realistically the cut time was the same regardless. If we take this exact design to production (which is very much unsure right now), it will be a turned part.

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I don't want to hijack your thread, but your aluminum exhaust has piqued my curiosity - can you tell us a little about it and post some pictures? If not here, then maybe on another thread?
PM'd
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Old 05-21-2015, 08:06 PM   #431
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what aluminum exhaust??
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Old 05-21-2015, 09:40 PM   #432
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Quote:
Originally Posted by NotEric6 View Post
It was milled, not turned. So realistically the cut time was the same regardless. If we take this exact design to production (which is very much unsure right now), it will be a turned part.
It'd be impossible to do that on a lathe which doesn't have live tooling!
Of course it's milled. It's still a funky toolpath. Maybe they had difficulty getting a conventional path to work and this was the best way they could minimize tooling marks? I'd argue that's what post processing is for. Of course customers would rather see a sexy milled part than something which has been finished by sanding. I'm more of a form follows function kinda guy.
Are you going to finish these prototypes out to a smooth interior surface?
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Old 05-21-2015, 10:02 PM   #433
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Space is an issue.
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Old 05-22-2015, 06:21 AM   #434
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Quote:
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It'd be impossible to do that on a lathe which doesn't have live tooling!
Of course it's milled. It's still a funky toolpath. Maybe they had difficulty getting a conventional path to work and this was the best way they could minimize tooling marks? I'd argue that's what post processing is for. Of course customers would rather see a sexy milled part than something which has been finished by sanding. I'm more of a form follows function kinda guy.
Are you going to finish these prototypes out to a smooth interior surface?
Why would it be impossible to turn a bell mouth on a lathe?
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