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Cosmetic Modification (Interior/Exterior/Lighting) Discussions about cosmetic mods.

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Old 03-05-2023, 12:32 PM   #29
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If you want to make a spacer like the versus one, with offset studs, you may be able to use the threads on the broken stud as is. you can make the counterbore much deeper, i doubt you need more than 2-3mm of aluminum to get the strength you need out of it.
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Old 03-05-2023, 04:32 PM   #30
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if I need a CAD file I will PM you
Just keep this thread going. That's why we're all here. I love seeing someone else's creative solution as much as my own. I appreciate the desire to mimimize irreversible work too!
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Old 03-06-2023, 12:15 PM   #31
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Quote:
Originally Posted by Yoshoobaroo View Post
If you want to make a spacer like the versus one, with offset studs, you may be able to use the threads on the broken stud as is. you can make the counterbore much deeper, i doubt you need more than 2-3mm of aluminum to get the strength you need out of it.
That's a good idea! I measured it. the broken stud is only 5-6mm left with 2mm thick of counterbore it will be 3-4mm for thead. Is it ok for that?
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Old 03-06-2023, 12:59 PM   #32
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That's a good idea! I measured it. the broken stud is only 5-6mm left with 2mm thick of counterbore it will be 3-4mm for thead. Is it ok for that?
Rule of thumb is for threaded contact to be as deep as the diameter. Would be close but maybe ok.
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Old 03-06-2023, 04:44 PM   #33
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Rule of thumb is for threaded contact to be as deep as the diameter. Would be close but maybe ok.
If you can get 3 threads on there I would feel comfortable with it.
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Old 03-06-2023, 04:50 PM   #34
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If you can get 3 threads on there I would feel comfortable with it.
I've called it good with less and a dab of loctite.
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Old 03-07-2023, 07:26 AM   #35
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I forgot that lower stud is 25mm long. 10mm spacer is not enough to hide that stud under pedal if I want to make it like Verus (my car is rhd)
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Old 03-07-2023, 06:03 PM   #36
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I forgot that lower stud is 25mm long. 10mm spacer is not enough to hide that stud under pedal if I want to make it like Verus (my car is rhd)
well you shortened the other one somehow
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Old 12-20-2024, 03:29 PM   #37
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i got the same problem
2024 anyone can help ?
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Old 12-20-2024, 03:57 PM   #38
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There are a couple of kind of "Nutserts" out there. There are the ones that have a small diameter expansion and then there are the ones that spread out a lot.

Here is a pic of the large flange type: Split Side Nutsert

You could always just drill out the spot welds on the bracket and put a new stud in there. That's harder though. Nutsert is probably the best way to go.

Be careful and don't drill a hole through the floor.
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Old 12-21-2024, 12:22 AM   #39
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Bolt part no. 901380002 buy it at Subaru
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