Unfriendly Garage's Turbo BRZ #UGBRZ
 

Hi all. Thanks for taking a look.

Sweet track day shots from my Indianapolis friends #gripjunkies
http://i.imgur.com/l6dmHG0h.jpg

As I brought her home: Stock 2013 BRZ Limited. CBS
http://i.imgur.com/bOlgXkm.jpg

Fall 2016.
http://i.imgur.com/vtubxz7h.jpg
http://i.imgur.com/WE6pJRzh.jpg
http://i.imgur.com/NNAX3yYh.jpg

last year iteration:
http://i.imgur.com/nOXEcIo.jpg
http://i.imgur.com/a1DXjCW.jpg

So the heart of this build is Driven Fabrication's Borg Warner EFR turbo kit. http://www.driven-fabrication.com/co...-efr-turbo-kit My car was the guinea pig for this kit. Love it and making plenty of reliable power.

Modification list:

Engine
-Built motor by Moto-East
-CP 10:1 pistons
-Carrillo rods
-GSC valvetrain and springs
-ported heads, OE case havles, original crank, OE bearings
-Reimax oil pump fam
-RacerXfab oil pan
-MY17 intake manifold
-Grams 72mm throttle body
-Velox rail covers
-Velox AOS
-Raceseng REVO pulley set
-Fluidampr harmonic dampener
-Velox rear cam plate for AOS return
-Velox block window cover
-HKS serpntine belt.

Turbo
-Driven Fab EFR turbo kit
-Borg Warner IWG 6758
-Turbosmart twin port IWG actuator
-Turbosmart Kompact PlumbBack recirculation valve valve
-Driven Fab custom FMIC
-Driven Fab front crash bar/FMIC mount
-Driven Fab charge pipes and intake
-Driven Fab EL 316L Sch10 turbo manifold w/ 316L exhaust flanges and V-bands
-Driven Fab 304 SS 3"downpipe
-K&N filter
-Driven Fab dual catch can kit (sold)
-Driven Fab coolant reservoir (removed)

Tuning
-Dynosty Tuning
-Motec M150
-Omni 3bar MAP sensor
-AEM failsafe tied to EBCS
-Tucktech AEM Failsafe/EBCS harness.
-MotoEast FF kit and FPR
-Ecutek. E85 and 93 maps
-Delicious Tuning (previous build)

Suspension
-Ohlins R&T 6k/6k
-Whiteline subframe inserts
-Whiteline differential solid mounts
-Whiteline transmission cradle insert
-Perrin engine mounts
-Velox LCA
-Velox tie rods
-RacerXfab trail arms
-Eibach 25/19mm sway bars
-FT86SF strut bar
-FT86SF strut supports
-SPC camber bolts (removed)
-Eiback Sportlines. (sold)
-Raceseng Cascams (sold)

Brakes
-STILLEN AP-Racing front and rear BBKs 4pot/4pot
-2-piece rotors 328x28 and 328x25
-StopTech SS brake lines
-Mintex pads
-Radium master cylinder brace
-STi Brembos (sold)
-DBA 4000 rotors F/R (sold)
-Hawk HPS 5.0 pads all around (sold)
-Carbotech XP10 all around (sold)

Transmission and running gear
-ACT SB7-XTSS clutch (345tq rated)
-Velox billet clutch fork and pivot
-12lb lightweight flywheel
-MTEC shifter springs
-MTEC clutch line
-Whiteline insert
-Energy shifter bushing
-BPS short throw shifter
-Raceseng Ashiko heavy knob
-DriveshaftShop aluminum one piece drive shaft.
-M85 Lexus IS300 rear pumpkin (3.73 Torsen)
-Amsoil 75w90 Severe Gear
-DriveshaftShop 600hp axles
-Spare AZ6 6MT as a backup. Possible straight cut gear box.
-ACT SB7-HDSS clutch (270tq rated) (spun it in a week, sold it)

Exhaust
-Driven Fab 316L SS Equal length IWG undivided turbo manifold with 1.5” sch10 primaries wrapped in DEI Titanium
-Driven Fab 3” downpipe wrapped in DEI Titanium
-Driven Fab 3” overpipe wrapped in DEI Titanium
-JDL 3” front pipe (unresonated) Ceramic coated
-GReddy 3” single Revolution cat back
-Invidia N1 Ti (sold)
-Invidia resonated front pipe (sold)
-Invidia overpipe(sold)

Wheels
TRACK -WedsSport TC105N 17x9+35 Powdercoated Spanish Gold at Killer Koatings
SUMMER STREET -Work CR2P 18x9+47 R disc / 18x10+50 A disc. Broze disc, polished barrel.
WINTER -Stock OEM on 215 Blizzaks Powdercoated Candy Copper at Killer Koatings.
-extra set of TPMS sensors
-ATEQ Quickset TPMS tool
-2 sets of Muteki lugs
-Drag DR31 (broken CR Kai rep junk)

Tires
TRACK -Toyo Proxes R888R 255/40r17
SUMMER STREET -Sumitomo HTR ZIII 295/30r18 265/35r18
WINTER -Bridgestone Blizzak WS80 215/45r17

Aero/exterior
-DrivewayLabs type3 rear diffuser
-DrivewayLabs side splitters
-STi front lip
-VIS SS carbon fibre ducktail trunk
-Fisik carbon fibre rear window louvers
-TOMS red tail lights
-Valenti 4th brake light
-JDM clear side markers
-Upgraded LED boomerang drivers
-DIY blacked out OE BRZ headlights
-Reverse camera
-Velox exhaust hole carbon fibre cover driverside only
-Grimmspeed hood struts
-Diode Dynamics Always-On module
-Opticoat Pro ceramic paint coating
-TYC/Collins tail lights (sold)
-redded stock tails (given away)
-APR carbon front splitter (removed)
-AeroJacket carbon fibre ducktail trunk (sold)

Interior
-JPM Coachworks Alcantara visors
-JPM Coachworks Alcantara knee pads
-JPM Coachworks Alcantara speaker grill covers
-JPM Coachworks Alcantara one piece dash
-JPM Coachworks Alcantara gauge hood
-JPM Coachworks Alcantara shifter boot
-JPM Coachworks Alcantara e-brake boot
-Eric Lehr’s Alcantara A-pillars
-Eric Lehr’s Alcantara center console wrap
-Eric Lehr’s Alcantara arm rests
-Eric Lehr’s Alcantara door sills
-Real4 Alcantara octagon steering wheel
-complete JDM black bits
-Carsmo center arm rest
-Weathertech floor mats
-Diode Dynamics interior white LED kit
-Mountek magnetic phone mount
-STi heated seat switch plate
-STi JDM push button start

Gauges/monitoring
-AEM Failsafe UEGO wideband/vacuum boost 52mm
-3d printed 52mm vent ring.
-Tanabe oil pressure 52mm
-Tanabe oil temperature 52mm
-Tanabe Vacuum/Boost 52mm
-Block8head triple pod
-Block8head dual pod (sold)
-VDO analog boost gauge (0-15psi) in a Cravenspeed pod. (sold)

Fuel
-Moto-East Flexfuel kit
-custom clock mount ethanol display http://www.ft86club.com/forums/showthread.php?t=102830
-DeatschWerks DW300c fuel pump
-DeatschWerks DW700cc port injectors
-Radium fuel rails
-MotoEast Surgetank
-Braille battery

Oil
-Setrab 25row oil cooler
-MoCal thermostatic sandwich plate.
-KN oil filter
-Blitz sandwich plate
-Accusump with electronic valve
-Reimax oil pump
-Setrab 9 row oil cooler (removed)
-TRD sandwich plate for temp/pressure sensors. (removed)

Cooling
-Mishimoto Radiator
-Mishimoto aluminum fan shroud
-Mishimoto dual 12" slims
-Mustache delete
-MPH carbon fiber hood with reverse scoop and NACA ducts (first one ever made haha)
-DIY vented BRZ fender vents
-Mishimoto racing thermostat (only used during hot summer months)

Fluids
-Amsoil 5W30 "Signature Series" full synthetic.
-Amsoil 75w90 manual transmission oil
-Amsoil 75w90 Severe Gear differential gear oil
-Motul RBF600 brake fluid
-Subaru super blue coolant

Turbo build pics:
http://i.imgur.com/AVNu2mXh.jpg
http://i.imgur.com/hVvoqLgh.jpg
http://i.imgur.com/Yihk4Whh.jpg

I ran across the typical timing cover leak. Rolled it back to the dealership before I voided the warantee, they fixed it for free!

http://i.imgur.com/y4Bb2A1h.jpg
http://i.imgur.com/sJdAS8Dh.jpg

Back to the manifold... Full Argon purge. Full penetration GTAW welding.
http://i.imgur.com/zZxNonqh.jpg
http://i.imgur.com/66T5SOCh.jpg
http://i.imgur.com/rNPtkfih.jpg
http://i.imgur.com/FiFjiM4h.jpg
http://i.imgur.com/TMfXquah.jpg
http://i.imgur.com/JcnGQqHh.jpg
http://i.imgur.com/9ndsFhDh.jpg
http://i.imgur.com/OM2UH5kh.jpg
http://i.imgur.com/WkZKJGuh.jpg
http://i.imgur.com/bS1J5xnh.jpg
http://i.imgur.com/lWRipnFh.jpg


Last shot stock BRZ headlights before I split them and upgraded the LED drivers.
http://i.imgur.com/TGkZ7tNh.jpg

Making some progress with the crash bar.
http://i.imgur.com/pjJLItrh.jpg
http://i.imgur.com/TqO4kW4h.jpg
http://i.imgur.com/oiQXPz3h.jpg
http://i.imgur.com/tlIYoB3h.jpg
http://i.imgur.com/5FtcPLAh.jpg

Wrapping up some exhaust parts.
http://i.imgur.com/3WoBnKqh.jpg
http://i.imgur.com/ME3vNcfh.jpg
http://i.imgur.com/5EPjvLdh.jpg
http://i.imgur.com/gWMJyO0h.jpg
http://i.imgur.com/jubrbiNh.jpg
http://i.imgur.com/pNRHEmdh.jpg
http://i.imgur.com/I20KwYHh.jpg
http://i.imgur.com/pNRHEmdh.jpg
http://i.imgur.com/BTQVXeIh.jpg

Had to.
http://i.imgur.com/5MNWU67h.jpg
http://i.imgur.com/FQpcAqFh.jpg

Odds and ends

http://i.imgur.com/u3ck8anh.jpg
http://i.imgur.com/7fmTj6Th.jpg
http://i.imgur.com/O0T6jCAh.jpg


Charge pipes

http://i.imgur.com/tH6RNo7h.jpg
http://i.imgur.com/KCyMJTnh.jpg
http://i.imgur.com/TlrWNoHh.jpg
http://i.imgur.com/sQUbmB5h.jpg
http://i.imgur.com/dsa8FyZh.jpg

TuckTech failsafe harness

http://i.imgur.com/5adQB2Sh.jpg
http://i.imgur.com/a3ZgjMhh.jpg

TuckTech Jacob after I paid him for his harness

http://i.imgur.com/aFMwIddh.jpg

Powder coating Cold side components

http://i.imgur.com/8e5TKzxh.jpg
http://i.imgur.com/pZYrG8uh.jpg
http://i.imgur.com/KTK9omLh.jpg
http://i.imgur.com/dx7UOBlh.jpg
http://i.imgur.com/uXr3WtZh.jpg
http://i.imgur.com/F6Q23kVh.jpg
http://i.imgur.com/fxSbOirh.jpg
http://i.imgur.com/eYTbGW1h.jpg

Buttoning things up

http://i.imgur.com/Jp4Dw0Ph.jpg
http://i.imgur.com/8KY5sl6h.jpg

AND DONE!

http://i.imgur.com/yWGAibGh.jpg







More pics and info to come....

-Sam

reserved

reserved 2

Any of the build? Custom turbo kit? Give us moarrrr

Just threw a ton of pics up. More to come when I get some time. Thanks for looking!

I REALLY like that intercooler. Beaut.

Any pics of it all together, hood up? :)

Incoming! @JazzleSAURUS

http://i.imgur.com/6x3YGLU.jpg
http://i.imgur.com/9q2duyo.jpg
http://i.imgur.com/E5pYIzF.jpg

Nicely done. Needs a lightweight battery, black out the intercooler, and a trimmed stock engine cover to be perfect :P

The cold side turbo silicone coupler appears to be stressed, is that just the picture? Any plans for thermal management on the hot side of the turbo itself?

Nice build!

@JazzleSAURUS Im throwing this EFR specific Thermal Zero blanket on tomorrow along with a new ACT clutch. I had an overheat event on the highway a couple weeks when I walked a new BMW M4 on a 40-140 pull. Oil temps were 220 before the pull and 250 after, coolant was 250 as well. :iono: cruised around for another 20 minutes to cool everything down. Plans are to trim the mustache to allow better airflow.

Heres a thread I started for the blanket: http://www.ft86club.com/forums/showthread.php?p=2467660

[IMG]http://i.imgur.com/GXv7plrh.jpg[/IMG]

Tuning is complete. Hal at Dynosty is the man! This is putting down really respectable numbers. Way more than I was expecting looking at similar kits. See the 93 dyno chart and the e85 chart below. I have 3 maps setup currently.

Map 1: 315whp on 93 @8psi.
Map 2: 325whp on e85 @8psi.
Map 3: 378whp on e85 @12psi

http://i.imgur.com/2lA3ZEH.jpg
http://i.imgur.com/hcFon1G.jpg

Well well well... look what we have here. This looks familiar.

Oh hey there..

Hi Guys!