Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB

Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB (https://www.ft86club.com/forums/index.php)
-   Northwest (https://www.ft86club.com/forums/forumdisplay.php?f=16)
-   -   cracked header (https://www.ft86club.com/forums/showthread.php?t=81265)

Jonesy86 01-24-2015 06:16 AM

cracked header
 
Gas fumes are great and all, but not in the cabin of the car.
I'm guessing I have two options:
1. Find someone to cut/weld.
2. Buy a new header.

If you have experience welding, advice? (not welding it myself)
Or what header? I've heard the tomei does well with my innovate and perrin set up.

Thanks in advance!

Yamaha_R6 01-24-2015 02:50 PM

Quote:

Originally Posted by Jonesy86 (Post 2103627)
Gas fumes are great and all, but not in the cabin of the car.
I'm guessing I have two options:
1. Find someone to cut/weld.
2. Buy a new header.

If you have experience welding, advice? (not welding it myself)
Or what header? I've heard the tomei does well with my innovate and perrin set up.

Thanks in advance!

I'm selling a JDL EL header if you're interested.

stockysnail 01-24-2015 05:02 PM

I have the JDL UEL with my Innovate and I like it.

Akari 01-24-2015 05:24 PM

OEM header or what brand?

Ultramaroon 01-24-2015 06:23 PM

Where's it cracked?

edit: Pics or gtfo.

Jonesy86 01-24-2015 11:32 PM

Quote:

Originally Posted by Akari (Post 2103984)
OEM header or what brand?

Xs power el.

bcj 01-25-2015 12:49 AM

What happened?
Manufacturing, or sleeping policeman?
Lacking vital information. 4/10.

Ultramaroon 01-25-2015 01:23 AM

Ok, Jonesy, I'll step in. Poorly manufactured. Jig was off making the weldment so, as mounted, the part highlighted in red hangs lower than it should. The flexible coupling bellows is stretched in an S-shape and subsequently cracked. This is an example picture with a similar header.
http://i.imgur.com/dSFmbwH.png

We looked at it together and I initially suggested we cut out the cracked coupling and replace it with another. I would tack it in with the header mounted in place so it would conform to the rest of the shitty weldment without residual stress.

I have an adequate TIG setup but am not the best welder in the world. I would get a nice bead but would also end up with a huge heat affected zone because I'm too slow. I don't use enough current because I'm always afraid of burning through the pipe.

If I get it tacked, would anyone else volunteer to run a bead around it off of the car?

Any input is welcome. Hare-brained scheme? Trying to save a few bucks. It's Jonesy's car so I didn't want to speak too much in his place.

Ultramaroon 01-25-2015 05:29 PM

Quote:

Originally Posted by Yamaha_R6 (Post 2103878)
I'm selling a JDL EL header if you're interested.

what carbs do you have on your 260? Is it the original engine?

Yamaha_R6 01-25-2015 07:10 PM

Quote:

Originally Posted by Ultramaroon (Post 2104862)
what carbs do you have on your 260? Is it the original engine?

I have the L26, however the carbs are early 240 style. Someone is planting seeds in my head about swapping in a VQ later on :scared0016:

Touge_ninja 01-25-2015 07:12 PM

Quote:

Originally Posted by Yamaha_R6 (Post 2104952)
I have the L26, however the carbs are early 240 style. "Someone" is planting seeds in my head about swapping in a VQ later on :scared0016:

Bro RB26 :) just cause you got smacked that one night ;) jkjk

Yamaha_R6 01-25-2015 07:17 PM

Quote:

Originally Posted by Touge_ninja (Post 2104956)
Bro RB26 :) just cause you got smacked that one night ;) jkjk

:mad0260: Rolling start next time!

By the way Jonesy, here are some pics of the header in case you're interested.

http://i.imgur.com/HfiMah5.jpg

http://i.imgur.com/rprmFnX.jpg

http://i.imgur.com/6etFAC9.jpg

Touge_ninja 01-25-2015 07:42 PM

Quote:

Originally Posted by Yamaha_R6 (Post 2104959)
:mad0260: Rolling start next time!

By the way Jonesy, here are some pics of the header in case you're interested.

http://i.imgur.com/HfiMah5.jpg

http://i.imgur.com/rprmFnX.jpg

http://i.imgur.com/6etFAC9.jpg

Real men race from a dig ;) JKJK

Ultramaroon 01-26-2015 02:57 PM

Bump for feedback. Anyone care to recommend a good welder who can do stainless?

Jonesy, I hear that JDL is a respected unit. Lots of people running it.


All times are GMT -4. The time now is 02:13 PM.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2026, vBulletin Solutions Inc.
User Alert System provided by Advanced User Tagging v3.3.0 (Lite) - vBulletin Mods & Addons Copyright © 2026 DragonByte Technologies Ltd.


Garage vBulletin Plugins by Drive Thru Online, Inc.