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-   -   My Racer X / Setrab oil cooler install (https://www.ft86club.com/forums/showthread.php?t=105642)

snuff58 05-11-2016 03:54 PM

My Racer X / Setrab oil cooler install
 
My parts:
Setrab 9-series STD 15.94"x4.53" pn: 50-915-7612
Setrab brackets pn: 23-9002
Setrab adapters AN10 - M22 pn: 22-M22AN10-SE
Racer X Fabrication thermostatic sandwich plate, no finish pn: 02004X-AN-RAW
fitting at plate: Summit Racing AN10 o-ring to AN10 flare adapter pn: SUM-220164N
hose: 2 x 3' AN10 black nylon hose, Summit Racing pn: SUM-240003B
hose ends: 3 x Russell Endura AN10 90degree, nickel finish, pn: 610181
1 x Russell Endura AN10 45 degree pn: 610111

some parts pictured:

http://imgur.com/eJNbiha.jpg

snuff58 05-11-2016 04:02 PM

More to come . . . . . out of time, just now!!!
Please, NO comments until I have finished!!!!

ZionsWrath 05-11-2016 05:16 PM

Quote:

Originally Posted by snuff58 (Post 2649732)
More to come . . . . . out of time, just now!!!
Please, NO comments until I have finished!!!!

First

snuff58 05-12-2016 09:50 AM

Well, I am having a hard time getting my images I stored in imgur to show.
More patience, please. (maybe my efforts to share are resulting in too much trouble to continue)(we'll see....)

snuff58 05-12-2016 11:04 AM

Here is the 90 degree hose end:

http://i.imgur.com/IX9Dknn.jpg

snuff58 05-12-2016 11:06 AM

I chose the Setrab 9 series cooler. I did not want to mount it on the plastic shelf behind the bumper. I wanted securely use the manufacturer's brackets, and mounted it on the back of the collision bar. I had a friend make these brackets from aluminum:
http://i.imgur.com/sKI2rIs.jpg

snuff58 05-12-2016 11:07 AM

Bumper removed:
http://i.imgur.com/8AiHwKy.jpg

snuff58 05-12-2016 11:08 AM

Collision bar removed:
http://i.imgur.com/UsmSVXw.jpg

snuff58 05-12-2016 11:09 AM

Showing the spacing for the mounting holes using the Setrab bracket as a guide:
http://i.imgur.com/oxRfLJm.jpg

snuff58 05-12-2016 11:13 AM

Here is a shot of the collision bar with all for holes drilled to accept rivet nuts:

http://i.imgur.com/70CbZy1.jpg

snuff58 05-12-2016 11:15 AM

I sprayed some paint in each hole edge to help deter corrosion. Here is one rivet nut installed, followed by all 4.

http://i.imgur.com/AsUsyUv.jpg

snuff58 05-12-2016 11:16 AM

http://i.imgur.com/hCBxsKp.jpg

snuff58 05-12-2016 11:17 AM

Here is the Setrab w/ brackets mounted to the collision bar with my custom-made brackets.
http://i.imgur.com/JnL6lqF.jpg

snuff58 05-12-2016 11:18 AM

and bar mounted:
http://i.imgur.com/Iyq7cnn.jpg

snuff58 05-12-2016 11:20 AM

So, I sent this next pic to my son, and he thought that the brackets would block out needed air flowhttp://i.imgur.com/cahXThY.jpg

snuff58 05-12-2016 11:22 AM

So, I took it all off and trimmed down my brackets! This pic also shows one of the Setrab brackets, which allow the cooler to be rubber mounted, top and bottom.

http://i.imgur.com/HAQiUgU.jpg

snuff58 05-12-2016 11:24 AM

and, mounted again

http://i.imgur.com/TBWtZRz.jpg

snuff58 05-12-2016 11:26 AM

Sorry, no pics of me making my own hoses! I mocked the hoses in position to find the best routing, then cut the hoses and attached the ends.
Here is a view above the cooler:
http://i.imgur.com/jtpvgDr.jpg

yberther 05-12-2016 11:27 AM

Are you going to stabilize it at the bottom or planning on leaving it cantilevered off the crash beam?

Black brackets would help it blend back in! But they look better after the modifications.

snuff58 05-12-2016 11:28 AM

And a view of my installed sandwich plate with hoses connected. The yellow fitting coming out of the right side of the plate is for my AEM oil pressure gauge sensor.

http://i.imgur.com/3EWxOUY.jpg

snuff58 05-12-2016 11:31 AM

Hmm. With the open grill, my new cooler is susceptible to rocks and stones!
I went to Home Depot and bought a single piece of rain gutter cover / expanded metal. I painted it flat black and wire-tied it to the back of the opening in the bumper:

http://i.imgur.com/vH3f0b3.jpg

snuff58 05-12-2016 11:37 AM

DONE. (you may now comment)
 
All done! dramatic difference in oil temps! Total cost of all the parts: $546.26 not counting taxes or shipping charges. It is nice to be within driving distance of Summit Racing!

http://i.imgur.com/ayU2sx0.jpg

snuff58 05-12-2016 12:08 PM

Quote:

Originally Posted by ZionsWrath (Post 2649800)
First

Oh, I get it! So, like finishing FIRST. Like in a race, or something.:lol:

Guff 05-12-2016 12:23 PM

Looks good dude!

snuff58 05-12-2016 01:41 PM

Quote:

Originally Posted by yberther (Post 2650465)
Are you going to stabilize it at the bottom or planning on leaving it cantilevered off the crash beam?

Black brackets would help it blend back in! But they look better after the modifications.

My aluminum brackets secure the cooler at top and bottom. The 4 rivnuts are solid!

Black would be nice, but I'm not concerned about esthetics!

JazzleSAURUS 05-12-2016 01:49 PM

Looks like a nice install.

redlined600 05-13-2016 12:05 AM

Do you have a picture how you ran the lines around/under the headlight. I was trying to mock mine up with a similar placement and just didn't like how the lines went through that area.

snuff58 05-13-2016 07:46 AM

Quote:

Originally Posted by redlined600 (Post 2651206)
Do you have a picture how you ran the lines around/under the headlight. I was trying to mock mine up with a similar placement and just didn't like how the lines went through that area.

I don't have a good pic of how I routed the hoses, but I forgot to include this one. The longer hose goes thru the foam just outside the radiator high and connects with the 45 degree fitting at the plate. The short hose goes thru several inches lower, and comes up to the plate at the 90 degree fitting on the right of the plate.

http://i.imgur.com/SW5z8rP.jpg

seekerof86 07-12-2018 12:03 PM

How is this long term? The Racer X is holding up well?

kch 07-12-2018 06:05 PM

Quote:

Originally Posted by seekerof86 (Post 3109274)
How is this long term? The Racer X is holding up well?

Not OP, but I installed the full RacerX oil cooler package with a setrab 619 and the crash bar mount back in March 2016. Car has seen 36k miles and 40ish track days since that point, and the kit is holding strong. Sandwich plate, adapter, tstat, etc. All still good.

Edit: here is what the normal RacerX mounting solution looks like.
https://i.imgur.com/KNLqmW8.jpg

Code Monkey 07-12-2018 06:59 PM

^ I have same as above, 9,000 miles, about 20 track days, zero problems.

snuff58 10-08-2018 11:31 PM

Quote:

Originally Posted by seekerof86 (Post 3109274)
How is this long term? The Racer X is holding up well?

I'm at the end of my third season, and all is good!

Sent from my XT1254 using Tapatalk

k2r79 05-02-2019 12:38 PM

Great setup :)


I was wondering how you tied the gutter cover / expanded metal to the bumper ?


I also heard about overcooling the oil with that type of oil cooler, did you encounter that problem ? I heard about people putting a plexiglass piece in front of the core.

kch 05-02-2019 05:42 PM

Quote:

Originally Posted by k2r79 (Post 3213781)
Great setup :)


I was wondering how you tied the gutter cover / expanded metal to the bumper ?


I also heard about overcooling the oil with that type of oil cooler, did you encounter that problem ? I heard about people putting a plexiglass piece in front of the core.

It's possible if you live in a colder climate and take lots of short trips. Last year I just zip-tied some cardboard in front of the oil rad, which raised my temps back to normal. I didn't bother doing that this winter, and everything was still fine.

Grady 05-02-2019 06:33 PM

Quote:

Originally Posted by snuff58 (Post 2650466)

I would change that long nipple and pressure fitting out with steel. Brass has a tendency to break from vibration.

snuff58 05-02-2019 10:06 PM

Thank you, Grady
 
Thanks for the tip! Since that installation, it developed a leak and I broke the nipple! So I plugged it. Recently, reinstalled, but with brass and gas/oil rated teflon tape. I'll keep a close eye on it, for now!


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