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Engine, Exhaust, Transmission Discuss the FR-S | 86 | BRZ engine, exhaust and drivetrain.


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Old 12-26-2015, 02:12 PM   #1
gonzo
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OpenFlash Header (OFH) Cracked--Worth Fixing?

Problem fixed. Had a defective one.

Last edited by gonzo; 02-20-2016 at 07:03 PM.
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Old 12-26-2015, 03:34 PM   #2
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Thanks for your report
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Old 12-26-2015, 04:14 PM   #3
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I think that welding it, and it not leaking afterward, would be iffy.

That whole area of the header looks "flaky".

How old is it .. ??

I think they should take it back, as being defective.


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Old 12-26-2015, 04:19 PM   #4
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@Shiv@Openflash

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Old 12-26-2015, 04:23 PM   #5
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Definitely interested in age? Original owner?
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Old 12-26-2015, 08:57 PM   #6
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Had the same thing happen to mine. Brought it to a local welder and 50 bucks later worked like a champ. Been running it for about 2k miles with no problems. Totally worth it.
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Old 12-26-2015, 09:33 PM   #7
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I'll take it off your hands as is if the price is right.
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Old 12-26-2015, 09:35 PM   #8
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Quote:
Originally Posted by gonzo View Post
Humfrz: how does it look iffy? I have no idea what welds should look like.
If I was in a critiquing mood, it looks like... EDIT: I'm actually not going to open that can of worms or start that argument.

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Now I can't find the original nut & washer to connect the stock exhaust manifold to the overpipe. The OF headers came with a different set of bolts to connect to the overpipe. Local dealer is out of stock. Hardware stores don't have it. Fuck my life. -_-
The header nuts to the block are M10 x 1.25, and if I remember correctly, so are the header-overpipe joint studs. Check the individual drawers with the little bags of 1 or 2 at the hardware store, or the miniature rack in the nearest Autozone. Anything labeled grade 8 with the correct thread pitch will work, in a pinch. That's what I use in a pinch if I don't have time to order proper hardware.
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Last edited by Spartarus; 12-26-2015 at 09:51 PM.
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Old 12-26-2015, 09:57 PM   #9
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Humfrz: how does it look iffy? I have no idea what welds should look like. ...........
The part that looks "iffy" to me is not on the seam, but "fixing" the cracks radiating from the welded seam. Keeping in mind that the manifold is subjected to extreme heat changes and severe vibration.


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Old 12-27-2015, 05:55 PM   #10
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If I was in a critiquing mood, it looks like... EDIT: I'm actually not going to open that can of worms or start that argument.



The header nuts to the block are M10 x 1.25, and if I remember correctly, so are the header-overpipe joint studs. Check the individual drawers with the little bags of 1 or 2 at the hardware store, or the miniature rack in the nearest Autozone. Anything labeled grade 8 with the correct thread pitch will work, in a pinch. That's what I use in a pinch if I don't have time to order proper hardware.


Lol. Not trying to open any cans except beer cans. Thanks for the tip on the nuts. I found some extra ones that came with my TRD springs (I think) and they fit.
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