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Engine, Exhaust, Transmission Discuss the FR-S | 86 | BRZ engine, exhaust and drivetrain.


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Old 03-24-2023, 07:18 PM   #15
Capt Spaulding
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It’s probably completely off base, but I’ve had random rattles appear under the rear of the car at various times, but always on overrun. Traced to the aftermarket exhaust vibrating. Changing out the muffler bearings (exhaust mount donuts) to STI parts reduced it. Didn’t eliminate it, but significantly improved/changed it.
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Old 03-25-2023, 02:46 AM   #16
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Anything is possible at this point. Can't really pinpoint where the sound is coming from exactly.

The shop also did a heatshield and exhaust inspection and nothing seems to be loose. But they found that one of my header bolts was stripped and had to drill a new hole to mount it back on. So the noise could be a leak from there.

But if it isn't getting louder or quieter over time then i think its best to just leave it as is. Maybe ill throw on a louder exhaust setup to over the sound :/ Not worth the time and energy over one of many sounds coming from this engine
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Old 03-27-2023, 12:29 PM   #17
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Sometimes this noise is caused by the unloaded gear teeth "rattling" inside the transmission or diff. I had the OEM clutch with Whiteline inserts at the trans, diff, and subframe, I noticed this noise very faintly only on occasion when decelerating between 3000-2500 rpm. However, after installing an Exedy Stage 1 clutch and OEM flywheel it got obnoxiously loud. Apparently, in my situation, the stiffer axial springs in the new disc hub was all it took to change the frequencies enough to allow this gear rattle to become more prominent throughout the entire drivetrain. A lightweight flywheel is also notorious for causing it because the reduced mass can't dampen these vibrations as easily.

Once I removed the bushing inserts from the trans and diff the noise has almost disappeared. Its still there, but MUCH quieter, virtually a non issue. Still not sure whether it was coming more from the trans or diff, but with all the searching I've done it apparently doesn't affect anything negatively. As much as I hate the idea of that, it's a somewhat common issue that never seems to actually cause problems, it just sounds like it is.
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Old 03-28-2023, 03:52 AM   #18
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But such gear rattle always annoys as it "feels/seems like something is broken" .. i tried to live with that, but at the end gave up and reverted some bushings to have that noise gone. When i drive the car i'm minding warning indicators on dash and also abnormal noises. Even if some noise is not an issue, it introduced unneeded stressing about.
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