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OMG dude, I feel your pain. I have to say it sounds to me like Full Blown did NOT have their shit together. No way in hell I would sell a kit this involved without install instruction, an installation video, and an FAQ. The whole BOV spring issue is ridiculous. As far as the ecu flash goes.. I have flashed mine over 40 times now with out issues like yours and I do not think your problem was voltage or the cable... more a driver stability issue. Could be a canbuss issue though and if that is the case i would suspect it will always be an issue.
You sir, have an amazing amount of patience and for that, I bow to you.. Namaste.
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