Quote:
Originally Posted by Ultramaroon
I'm pretty sure that this is caused by smacking the wheels into the hard stops. The servomotor hammers that coupling really hard.
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By hardstops I assume you are talking about turning the wheel all the way to lock. If so, yeah that may be part of it but the frequency that you smack the stops compared to the abuse it sees over bumpy roads over the life of the car is minimal. When bumps force the wheels to turn it puts torque on the sensor so the motor activates as if you were trying to turn the wheels. The thing is the bumps doesn't load in one direction like when you are going around a turn. The bumps oscillate the motor back and forth rapidly which just beats the hell out of the rubber in the OEM coupler. It seems to be the people that consistently drive on washboard roads that complain most often. Just run through that EPS thread. People with issues are in Russia, Philippines, Saudi Arabia, Africa, ect.