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Old 06-16-2020, 12:23 PM   #1
alex87f
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Join Date: Aug 2017
Drives: Focus ST mk4
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Flange leak - midpipe to silencer

Hello guys,

I recently swapped my silencer for an aftermarket unit (that has been an absolute can of worms, but it's another matter), and am now getting a leak at the midpipe to silencer flange.

I first tightened the flange as hard as I was willing to go, but there was still a noticeable gap between the outer edge of both flanges (which you can sorta see in the pic below, though it was a lot worse on the other side), and sure enough there was an exhaust leak at that point.
It's worth noting the stock midpipe flange is in pretty rough shape, I had to take the car to a shop which spent half an hour convincing it to separate itself from the stock silencer flange. Rust was involved.



Then, I swapped the gasket for a new one, and while that was no luxury, things didn't improve at all. Still leaking.

Resorted to using JB weld hi-temp paste, which looked terrible but plugged the leak pretty well, for about a day...



... and then it cracked.



What's my next move? I was thinking of using a high temp sealant, or just getting a new midpipe (because I like throwing money at problems , but also because the shop I bought the silencer from is giving me a nice discount for my other troubles).

What do you reckon?

Best regards,
Alex
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