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Did you put the little rubber washers on that Kartboy supplies with these now?
I recently installed one and have a similar rattle in all even-numbered gears and assumed it was rattling against the reverse lockout plate. I had a rattle from the Kartboy SS on my bugeye and the "fix" was to dremel out a larger hole. It hasn't been loud enough to really bother me (especially when competing against intake, exhaust, and music).
You're not going to be able to remove the plastic reverse lockout piece on the Kartboy--this is part of the shifter.
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