Quote:
Originally Posted by Ultramaroon
Sorry not clear on what "this" is but I'll do my best. We'll get there after some back and forth.
First thing we need to establish is whether or not you still have the assist spring installed. I only reviewed this page and I don't see it mentioned. If it is still installed and your cruise switch allows it, there will be some slop before push-rod begins to move. Is this the case? Let's discuss.
Also regarding the clunk and notchiness, I'm concerned that the throwout bearing might be hanging up on the snout. I've felt this on @ Chen's car and made the connection after delving into this thread.
edit: aaand I just realized you've posted to the same thread. 
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Should have elaborated. The spring has been removed. The link you posted mentioned the push rod and cylinder being up against a clip. With the new slave, spring removed, and pedal adjusted when I slightly touch the pedal this rod will begin to move. (
http://www.ft86club.com/forums/showp...&postcount=636)
This actually might answer my question.
http://www.ft86club.com/forums/showp...&postcount=640
In regards to the TOB I believe mine is on it's last legs. When the car is off I push the clutch pedal in 100% and move it between 90-100% I can hear and feel a crunch/squeak. Weather has been in the 35-40F range so maybe related.
I've posted in a few other threads as well seems small group of people with similar issues.