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Thanks man, I tried the ballast swap and same problem. Thomas at fteightysix said that it shouldn't be related to the ballasts.
"The HID or ballast wont be the issue, it would be down to the DRL circuit, either the wiring, drl bar, or mod. most likely not the mod unless your back feeding into the whole circuit and your highbeam is always on.. thats about the only way that fails"
So I'm guessing that this is the bar? I think the only way to be able to test this theory out is to rip the headlight apart...
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