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This is an interesting thread. Thank you for posting it OP. If i were to do this I would look into getting two pipes that were a slide fit, cut four slits in the end of the bigger one and use a clamp to hold them together so you could fine tune it. Hell if you were really keen you could probably hook up an linear actuator add some sort of seal and have a fully variable setup. Not that it matters now but I suspect your exhaust gas is hotter than 80 - 100c.
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