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Are you crossthreading?
Squeeze one out before putting the lug nuts on, i know for some guys it's the most irrigating thing on earth.
Could it be the way you're putting the wheel on? The hole for the studs on the wheels can rub up against and cause damage to threads.
That's another good point, what type of torque wrench do you have? Mechanical type? Whens the last time it was recalibrate.
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