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woode -
Curious - when they weld things like headers dont they have all the parts bolted down to a jig?
That's how I would do it to guarantee that the manifold flanges line up with the heads.
Welding on it like you are doing without the jig might warp it and it may not align any longer (assuming it even did before you tried to fix it).
I am not sure about the SS, but I have welded aluminium before that that moves all over the place if not held down.
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