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You could pop off the Scion logo and design your 86 badge in such a way that the back has the imprint of the Scion logo left behind by removing the badge, so this 86 badge would sort of "snap on" right on top of the plastic design left behind, and act more like a cover. The other way would be as you said, shaving all the plastic left behind, then sanding it smooth, then designing a solid badge with a black or whatever colour backing that fits the oval perfectly.
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