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-   -   DIY Raceseng CasCam plates for KW V3 (https://www.ft86club.com/forums/showthread.php?t=62355)

olorin 04-02-2014 11:49 PM

DIY Raceseng CasCam plates for KW V3
 
You will need:
  • Raceseng CasCam plates for KW V3 w/ spring perch
  • Jack and 2-3 stands
  • 19mm socket
  • 18mm wrench
  • 9mm socket
  • 12mm socket
  • 6mm alen wrench
  • Flat head screwdriver

Notes:
If you have Cusco strut tower braces replace the 25mm bolts with 30mm bolts: http://www.mcmaster.com/#92290a434/=q5f08j

Jack your car up and remove the front wheels. Place a jack under the side you are working with. Do one side at a time. The L plate goes on the driver's side (in US) and the R plate goes on the passenger's side-- R and L is from the perspective of the driver not standing in front of the engine bay (I initially installed in reverse and had to redo it).

Remove the 17mm bolt from where the control arm attaches to the coilover:
http://i.imgur.com/RRLcHCsl.jpg

Remove the 19mm camber nuts (leave the bolts in for now), 12mm brake line bolt, and pop the tabs for the ABS line:
http://i.imgur.com/GXFQvZEl.jpg

Next remove the nuts holding the coilover into the strut tower:
http://i.imgur.com/bh4eKzSl.jpg

Brace the brake and disc before you remove the camber bolts coilover:
http://i.imgur.com/xQ29fnjl.jpg

I used a jack stand on the lugs and a jack underneath.

Remove the bolts and pull the coilover out. The top hat needs to be removed. You don't need a spring compressor for the KW V3 since they are not under a lot of compression at this point. I don't have the specific tool to remove the top hats but this worked well. I used a 19mm 1/2 socket with a smaller 9mm 1/4 socket inside. Use the plyers or vice grips to turn the 19mm socket while using the 9mm to hold it still:
http://i.imgur.com/yzgDSp2l.jpg

Remove both the top hat and the purple cone/spring perch. Add the Raceseng spring perch:
http://i.imgur.com/PwgZxgOl.jpg

And the plate:
http://i.imgur.com/Q0uCET7l.jpg

Compress to add the top nut:
http://i.imgur.com/5sfJzIul.jpg

Be sure to follow the instructions on which parts to grease.

Clean the underside of the strut tower and install coilover. Reinstalling is the biggest pain. I found it easier to get a camber bolt inserted first (I slightly lowered the arm to make it easier). After you get it into place bolt everything back up and install the bolts and t-nuts for the plate and strut tower:
http://i.imgur.com/l8MDSkkl.jpg

Use 6mm allen wrench to tighten bolts.

Follow directions for grease, loctite, torque specs, adjustments, etc.

Install other side. Get an alignment.

FRSfan111 04-03-2014 12:17 AM

Looks great! This is my planned suspension set up for track. Bookmarked!

Fett4Real 04-03-2014 12:22 AM

Not sure you should be turning the actual rod when doing this....could break a seal in the shock/strut

Lee358 04-03-2014 12:27 AM

thanks! been waiting for this getting mine installed friday just wanted to see how hard/easy it was.

olorin 04-03-2014 10:17 AM

Quote:

Originally Posted by Fett4Real (Post 1645571)
Not sure you should be turning the actual rod when doing this....could break a seal in the shock/strut

What do you mean? I'm not turning any rod.

Edit: Are you referring to:
http://i.imgur.com/yzgDSp2l.jpg

I am turning the socket with the plyers and using the 1/4 socket to keep it from turning. I can make this more clear.

Fett4Real 04-03-2014 04:21 PM

AHHHH good....I was under the impression you were turning the socket which would not be good...

olorin 04-03-2014 05:18 PM

Quote:

Originally Posted by Fett4Real (Post 1646903)
AHHHH good....I was under the impression you were turning the socket which would not be good...

Thanks for pointing that out-- I wasn't clear.

feldy 04-03-2014 07:27 PM

go to harbor freight they have cheap pass through sockets

newbrz 04-22-2014 01:18 PM

Quote:

Originally Posted by normancw (Post 1647652)
Great DIY! I installed mine a a couple of weeks ago.

For those that have a Cusco strut bar, I needed to use longer 30mm bolts (stock bolts are 25mm long).
http://i1067.photobucket.com/albums/...6.jpg~original

This is how much the 30mm bolts protrude past the nuts with the Cusco bar.
http://i1067.photobucket.com/albums/...5.jpg~original

These are the bolts Raceseng told me to use:
http://www.mcmaster.com/#92290a434/=q5f08j
http://www.mcmaster.com/library/20080831/92290a434l.gif

[/QUOTE]

Is that good or bad??

newbrz 04-25-2014 04:50 AM

Quote:

Originally Posted by Fett4Real (Post 1646903)
AHHHH good....I was under the impression you were turning the socket which would not be good...

Ok quick question here. I was trying to put on my raceseng top mounts and failed to do it with this procedure. While trying to take the stock top mount off I did turn the socket, not by much, probably around one or two full turns. Is there a hazzard to this? How can I make sure I can go back to being safe? Should I do the whole procedure again and tighten it?? Thanks beforehand

Enders FRS 04-29-2014 08:33 PM

Quote:

Originally Posted by newbrz (Post 1696714)
Ok quick question here. I was trying to put on my raceseng top mounts and failed to do it with this procedure. While trying to take the stock top mount off I did turn the socket, not by much, probably around one or two full turns. Is there a hazzard to this? How can I make sure I can go back to being safe? Should I do the whole procedure again and tighten it?? Thanks beforehand

NO! Every rotation risks breaking the seal. Do not re rotate.

newbrz 06-24-2014 06:15 PM

Quote:

Originally Posted by Enders FRS (Post 1705622)
NO! Every rotation risks breaking the seal. Do not re rotate.

I just left it alone, I will get a professional place to install the plates. Hopefully my poor judgement wont cost me

slyphen 02-19-2017 02:32 AM

how tight exactly does the shock nut need to be? i got to tight enough to the point where it was turning the shaft and i couldn't hold it with the socket+extension+wrench on the shaft. i nudged it a little and nudged it back. is this tight enough? also, what did you mean by greasing? i didn't see any part that need to be greased. did i skip something?

Quote:

Originally Posted by olorin (Post 1645503)
Compress to add the top nut:
http://i.imgur.com/5sfJzIul.jpg

Be sure to follow the instructions on which parts to grease.



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