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-   Forced Induction (https://www.ft86club.com/forums/forumdisplay.php?f=78)
-   -   Anyone blown a stock boosted motor yet? (https://www.ft86club.com/forums/showthread.php?t=56331)

Guildjs 01-22-2014 11:03 AM

Anyone blown a stock boosted motor yet?
 
I am debating on supercharging or turboing my car or just leaving it stock for reliability reasons. Just wondering how many people here have blown thier motors with boost so far. I also think this would be an interesting topic for people on this forum to discuss.

slicktop 01-22-2014 11:06 AM

Too many variables. But There are a few with 10k+ miles on stock block. Anywhere from 7-16psi.

Guildjs 01-22-2014 11:08 AM

Quote:

Originally Posted by evo4g63 (Post 1470572)

..... Wow thanks for that link sir.

King Tut 01-22-2014 11:30 AM

So I guess I decided to compile the list today:

@Frs300
  • Full Blown Turbo Kit
  • 93 Octane Full Blown Basemap
  • Blew the motor in less than 100 miles, due to the vacuum lines being placed incorrectly on the wastegate and overboosting

@nelsmar
  • Vortech Supercharger Kit
  • E85 FA20Club Dyno Tune
  • Blew the motor after 12,000 miles due to tune running too lean

@alexisfire02
  • Larger Sprintex Supercharger
  • FA20Club Dyno Tune
  • Blew the motor on the drive home from getting it tuned

@Innovate Motorsports
  • Innovate Motorsports Supercharger Kit
  • 91 Octane Visconti Tune
  • Blew a motor while attempting to develop the OTS tune to sell with the kit (kits now ship with Delicious Tuning Tune)

@Jesse@JDLAutodesign
  • JDL Turbo Kit
  • JDL Tune on AEM EMS only utilizing the port injectors
  • Blew the motor up do to melted wastegate line and an overboost

@civicdrivr
  • Vortech Supercharger Kit
  • 93 Octane Visconti Tune
  • Blew up the motor while on the dyno

@shiro
  • Greddy Turbo Kit
  • Full Blown Tune
  • Blew the motor in less than 600 miles believe to be caused by the cam timing and prior damage to motor

@cf6mech
  • Accelerated Performance Turbo Kit
  • E85 AWDTuning, Texas Tune
  • Blew the motor when it crushed a rod bearing most likely due to the tuning

@Unleashed
  • Full Blown Turbo Kit
  • 93 Octane Full Blown Basemap
  • Blew the motor because local mechanic installed a 15 PSI spring and ran a 7 PSI basemap and over boosted spinning a bearing

@Michaeljp92
  • P&L Turbo Kit
  • E85 JRTuned Tune
  • Blew the motor because the car was purposely pushed beyond the limits at the drag strip to find out what the actual limits are, the tune was fantastic, the power was just a bit up there for the factory rods to handle

@Cross
  • STS Rear Mount Prototype Turbo Kit with Custom Intercooler Setup
  • E85 Moto-East Tune
  • Blew the motor running 18 PSI possibly due to cam timing issues and the heads lifted

@C130NAV
  • Speed by Design (SBD) Turbo Kit
  • 91 Octane SBD OTS Tune
  • Blew the motor running between 12-15lbs of boost

@kingkai23
  • JDL Turbo Kit
  • E85 Prime Motoring/JRTuned Tune
  • Blew the motor while on the dyno because the plug on the TiAL wastegate port came out allowing the car to overboost and allowing a rod to exit the motor

@TopSpeed
  • Custom Liquid to Air Intercooler Turbo Kit
  • E85 Top Speed Tune
  • Blew the motor and had a piston fail where the wrist pin attaches. Was making 540whp and being run to 8300 RPM.

@romin
  • Jackson Racing Supercharger Kit
  • 109 Octane JRTuned Tune
  • Blew the motor and a connecting rod let go after 3,000 miles of forced induction and track days

If anyone knows of any others, please post them up.

Gen 01-22-2014 11:39 AM

I know of many. Hardly anyone talks about anything on here. From what I have heard, the autos like to bounce off the rev limiter.

jamesm 01-22-2014 11:39 AM

a well tuned FI car is less likely to encounter problems than a badly tuned NA car. it's all about the tune, 100%, nothing else matters.

King Tut 01-22-2014 11:43 AM

Quote:

Originally Posted by jamesm (Post 1470644)
a well tuned FI car is less likely to encounter problems than a badly tuned NA car. it's all about the tune, 100%, nothing else matters.

I 100% agree. The only way to know that your tune is working is to be able to monitor it while driving with the use of a boost gauge and a wideband.

woode 01-22-2014 12:05 PM

Agree with above - it's all about the tune!

The engines that I have heard of blowing were all related to tuning issues and/or development.

My car is in for a tune right now, so I'd like to not think about this kind of thing right now! lol

ftc~brz 01-22-2014 12:17 PM

Also if you don't get boost greedy you have a better chance of keeping your parts inside the block.
A good tune is esential and monitoring of corse. But if you keep it lowish before you build out the motor you should be okay. I never intended going above 400 at the crank for piece of mind. Once it was built out, crank that puppy up!

Obviously anything is possible at any point. Driver error is a hell of a thing

Jesse@JDLAutodesign 01-22-2014 12:31 PM

blew mine...

King Tut 01-22-2014 12:49 PM

Quote:

Originally Posted by Jesse@JDLAutodesign (Post 1470763)
blew mine...

I forgot about yours. You guys were running only on port injectors with an AEM EMS at the time if memory serves me correctly.

Jesse@JDLAutodesign 01-22-2014 12:55 PM

Quote:

Originally Posted by King Tut (Post 1470804)
I forgot about yours. You guys were running only on port injectors with an AEM EMS at the time if memory serves me correctly.

Yes that is correct. I'm finally caught up enough at work that i've started the rebuild lol.

Pete156 01-22-2014 01:04 PM

Ah, the tune.:thumbsup:

The tuner :thumbup:

Thanks Bob @DriftOffice!

Fabron757 01-22-2014 01:46 PM

I added my turbo kit with my car having 1070 miles on it. I have 11705 miles on it now. Still running the same oil from day one the turbo kit was installed. Was suppose to get oil change when when i put 10k on the turbo. I'm 635 miles over. I drive it every day to work and i beat on it everyday. Its hard not to beat on a car pushing 471@wheels@16lbs. But how ever i run e85 and have a great tuner. Also my kit was custom so all the heating issues was taken care of. Like increasing your oil to 9.4 quarts and buying koyo radiator. I would say proper tuning and taking care of the heat these motors produce should be fine. There was alot more stuff that was done but don't feel like going through the list. I'm boost greedy but not going to turn it up any more then it is now lol.

xxscaxx 01-22-2014 01:48 PM

Would like to know more info on @alexisfire02 engine failure with the larger supercharger. Like who tuned it, psi it was running, etc. Must have obviously been a tester since the 335 is not public yet.

King Tut 01-22-2014 01:55 PM

Quote:

Originally Posted by xxscaxx (Post 1471001)
Would like to know more info on @alexisfire02 engine failure with the larger supercharger. Like who tuned it, psi it was running, etc. Must have obviously been a tester since the 335 is not public yet.

This should answer most of your questions:

http://www.ft86club.com/forums/showthread.php?t=52938

xxscaxx 01-22-2014 01:56 PM

Quote:

Originally Posted by King Tut (Post 1471033)
This should answer most of your questions:

http://www.ft86club.com/forums/showthread.php?t=52938

I actually read that already. But just seemed like a little beating around the bush of what happened, lol.

Probably can't say much about it, but still would love to know.

King Tut 01-22-2014 02:10 PM

Quote:

Originally Posted by xxscaxx (Post 1471040)
I actually read that already. But just seemed like a little beating around the bush of what happened, lol.

Probably can't say much about it, but still would love to know.

I know some more details on it, but it is up to the owner of the car to post those details.

OrbitalEllipses 01-22-2014 03:21 PM

You can add @civicdrivr to the list. Vortech, blew up while on the dyno.

King Tut 01-22-2014 04:04 PM

Quote:

Originally Posted by OrbitalEllipses (Post 1471296)
You can add @civicdrivr to the list. Vortech, blew up while on the dyno.

I even researched his, but I couldn't remember if it was forced induction at the time. I just remembered his losing coolant thread and post in @nelsmar 's FA20Club thread.

SmsAlSuwaidi 01-22-2014 04:10 PM

Didn't @Frs300 over boost ?

SmsAlSuwaidi 01-22-2014 04:12 PM

this is something im not sure of but i heard that @robispec put a hole through his motor while on track, sealed it with duct tape and continued racing :lol: and im serious

xxscaxx 01-22-2014 04:13 PM

Would explain his absence thats for sure.

But hope its false, never want to hear the kit you have on your car is popping motors. lol

King Tut 01-22-2014 04:14 PM

Quote:

Originally Posted by SmsAlSuwaidi (Post 1471458)
Didn't @Frs300 over boost ?

How would he know with no way to monitor boost pressure?

SmsAlSuwaidi 01-22-2014 04:16 PM

Quote:

Originally Posted by King Tut (Post 1471465)
How would he know with no way to monitor boost pressure?

Meh, true but i thought after inspecting the carnage that was the most likely cause. Hey you have to remember that was 12 months ago :iono:

jamesm 01-22-2014 04:19 PM

Quote:

Originally Posted by King Tut (Post 1470648)
I 100% agree. The only way to know that your tune is working is to be able to monitor it while driving with the use of a boost gauge and a wideband.

really though you're not gaining useful information staring at a gauge at WOT. you need to log and review later, data needs to be sifted and sorted. i wouldn't suggest anyone run without one, but they're not strictly necessary will a properly setup map.

the point is with ecutek you can just make the car smart enough to know what to do when something happens, rather than staring at a gauge hoping you'll react in time. you should have both lines of defense.

EDIT: to be clear i mean the gauge... not the sensor. the ecu can react to an off reading on the wideband much quicker than you can, and it can do it automatically with proper setup. no one should drive an FI car without a wired-in, proper wideband sensor.

ecko04 01-22-2014 04:33 PM

Quote:

Originally Posted by King Tut (Post 1470648)
I 100% agree. The only way to know that your tune is working is to be able to monitor it while driving with the use of a boost gauge and a wideband.


A stand alone well calibrated wideband, I must add. Don't trust your AFR to a reading from the OBDII, which is reading from the primary AFR sensor which is not wideband. It's fine for boost as it's reading from the MAP but not ok for AFR.

civicdrivr 01-22-2014 04:56 PM

Quote:

Originally Posted by King Tut (Post 1471438)
I even researched his, but I couldn't remember if it was forced induction at the time. I just remembered his losing coolant thread and post in @nelsmar 's FA20Club thread.

Yes, the motor blew with about 33k on it. And yes, it did have coolant issues in the past, which I thought were behind me. I guess I'll post the story:

I noticed the car losing coolant since new. Around 19k miles, I noticed that the coolant loss accelerated and I had white/light gray smoke from the exhaust above ~4k rpms. Queue dealer trip #1. They did a compression test and scoped the cylinders. The #3 cylinder was down compared to the others, but not "enough". There was coolant residue visible in the cylinder as well. Toyota requested that I monitor the coolant levels.

Dealer trip #2: About 3k miles later it was low again. They topped it off and told me to keep looking at it.

Dealer trip #3: At ~26k miles, while on the highway, the car started knocking and misfiring. I brought it to Toyota and they said that the valves on the #3 cylinder were bent (none of the others though) and the paperwork said "something in the valvetrain came apart". They replaced the cylinder head and sent me on my way.

From then on, the car ran fine. I still noticed some coolant loss, but chalked it up to evaporation. At 33k miles, that's when the fun stuff happened.

I had installed a wastegated Vortech kit along with a new fuel pump and injectors and had it on the dyno for live tuning by Visconti. We had the standard 9psi pulley on for initial tuning. At 5psi, it made ~250ish whp. At 9psi, it was consistently making 280-285whp. Earlier that day, prior to putting the kit on, the car put down 171whp, in line with other mostly stock twins that have run on that dyno.

On the 9th run, it put down 286/216 at the wheels. Then the oil volcano happened. The rod snapped about an inch below the wrist pin, spun around and punched a t shaped hole in the block. The cause? No idea. The logs from the run showed zero detonation, AFR was dead on (factory O2, so there's that...), there was no knocking, and it did not overboost (IIRC, the logs showed 9.4psi). I must also mention that I kept the stock rev limit as I saw no need to rev higher.

I have some pics of the carnage that I can post when I'm not on the work laptop. But yea, that was my experience with this motor.

Also, not that this matters anymore, but Visconti picked up the tab of the motor and the labor, and drove me 4hrs back home that night (then turned around and drove all the way back to CT), so lets not use my experience to disparage him - there are plenty of others that can easily accomplish that.

King Tut 01-22-2014 05:22 PM

Quote:

Originally Posted by civicdrivr (Post 1471592)
On the 9th run, it put down 286/216 at the wheels. Then the oil volcano happened. The rod snapped about an inch below the wrist pin, spun around and punched a t shaped hole in the block. The cause? No idea. The logs from the run showed zero detonation, AFR was dead on (factory O2, so there's that...), there was no knocking, and it did not overboost (IIRC, the logs showed 9.4psi). I must also mention that I kept the stock rev limit as I saw no need to rev higher.

I have some pics of the carnage that I can post when I'm not on the work laptop. But yea, that was my experience with this motor.

Also, not that this matters anymore, but Visconti picked up the tab of the motor and the labor, and drove me 4hrs back home that night (then turned around and drove all the way back to CT), so lets not use my experience to disparage him - there are plenty of others that can easily accomplish that.

Thanks for posting the details.

King Tut 01-22-2014 05:39 PM

Added @shiro to the list.

OrbitalEllipses 01-22-2014 05:44 PM

Quote:

Originally Posted by King Tut (Post 1471683)
Thanks for posting the details.

Rod fatigue methinks, unsure how it occurred though.

civicdrivr 01-22-2014 05:52 PM

Quote:

Originally Posted by civicdrivr (Post 1471592)
Yes, the motor blew with about 33k on it. And yes, it did have coolant issues in the past, which I thought were behind me. I guess I'll post the story:

I noticed the car losing coolant since new. Around 19k miles, I noticed that the coolant loss accelerated and I had white/light gray smoke from the exhaust above ~4k miles. Queue dealer trip #1. They did a compression test and scoped the cylinders. The #3 cylinder was down compared to the others, but not "enough". There was coolant residue visible in the cylinder as well. Toyota requested that I monitor the coolant levels.

Dealer trip #2: About 3k miles later it was low again. They topped it off and told me to keep looking at it.

Dealer trip #3: At ~26k miles, while on the highway, the car started knocking and misfiring. I brought it to Toyota and they said that the valves on the #3 cylinder were bent (none of the others though) and the paperwork said "something in the valvetrain came apart". They replaced the cylinder head and sent me on my way.

From then on, the car ran fine. I still noticed some coolant loss, but chalked it up to evaporation. At 33k miles, that's when the fun stuff happened.

I had installed a wastegated Vortech kit along with a new fuel pump and injectors and had it on the dyno for live tuning by Visconti. We had the standard 9psi pulley on for initial tuning. At 5psi, it made ~250ish whp. At 9psi, it was consistently making 280-285whp. Earlier that day, prior to putting the kit on, the car put down 171whp, in line with other mostly stock twins that have run on that dyno.

On the 9th run, it put down 286/216 at the wheels. Then the oil volcano happened. The rod snapped about an inch below the wrist pin, spun around and punched a t shaped hole in the block. The cause? No idea. The logs from the run showed zero detonation, AFR was dead on (factory O2, so there's that...), there was no knocking, and it did not overboost (IIRC, the logs showed 9.4psi). I must also mention that I kept the stock rev limit as I saw no need to rev higher.

I have some pics of the carnage that I can post when I'm not on the work laptop. But yea, that was my experience with this motor.

Also, not that this matters anymore, but Visconti picked up the tab of the motor and the labor, and drove me 4hrs back home that night (then turned around and drove all the way back to CT), so lets not use my experience to disparage him - there are plenty of others that can easily accomplish that.

Quote:

Originally Posted by OrbitalEllipses (Post 1471763)
Rod fatigue methinks, unsure how it occurred though.

Pics:

http://i23.photobucket.com/albums/b3...psopt9tzhb.jpg

http://i23.photobucket.com/albums/b3...pse98deerf.jpg

http://farm6.staticflickr.com/5530/1...1ed9e40a_h.jpg

http://farm4.staticflickr.com/3793/1...7051484c_h.jpg

http://farm4.staticflickr.com/3811/1...5f863c5f_h.jpg

http://farm3.staticflickr.com/2876/1...a1f2fe6d_h.jpg

http://farm6.staticflickr.com/5498/1...88ea8e12_h.jpg

http://farm4.staticflickr.com/3733/1...4883b3ec_h.jpg

http://farm8.staticflickr.com/7309/1...f19dfac2_h.jpg

http://farm8.staticflickr.com/7422/1...d8ced672_h.jpg

http://farm8.staticflickr.com/7376/1...7819b45e_h.jpg

http://farm6.staticflickr.com/5515/1...0fd9ac1f_h.jpg

http://farm6.staticflickr.com/5524/1...472545bb_h.jpg

http://farm8.staticflickr.com/7326/1...68f48ad0_h.jpg

http://farm8.staticflickr.com/7433/1...224af335_h.jpg

http://farm4.staticflickr.com/3737/1...dd12e1c6_h.jpg

I wish I had the motor here so I could take in depth pictures, but all I grabbed was the piston and part of the rod that was attached (kinda)

SmsAlSuwaidi 01-22-2014 05:53 PM

Anyone blown a stock boosted motor yet?
 
@civicdrivr what weight oil ?


Sent from my IBrick

civicdrivr 01-22-2014 06:03 PM

Quote:

Originally Posted by SmsAlSuwaidi (Post 1471797)
@civicdrivr what weight oil ?


Sent from my IBrick

Mobil 1 5w-20

OrbitalEllipses 01-22-2014 06:03 PM

That is carnage.

xwd 01-22-2014 06:11 PM

Quote:

Originally Posted by civicdrivr (Post 1471822)
Mobil 1 5w-20

Not sure if it's the same with the BRZ or not, and some of this is just superstition IMHO, but Subaru engines seem to hate Mobil 1. Most Subaru guys avoid it like the plague, even with no definitive scientific basis. :D

Well there is some science to it, their 5W-30 is not very good and breaks down easily. Being the recommended weight for the WRX/STi, it's not recommended. Their other weights like 0W-40 are actually decent.

Jesse@JDLAutodesign 01-22-2014 06:14 PM

looks identical to my motor...same exact spot.

civicdrivr 01-22-2014 06:34 PM

Quote:

Originally Posted by dwx (Post 1471847)
Not sure if it's the same with the BRZ or not, and some of this is just superstition IMHO, but Subaru engines seem to hate Mobil 1. Most Subaru guys avoid it like the plague, even with no definitive scientific basis. :D

Well there is some science to it, their 5W-30 is not very good and breaks down easily. Being the recommended weight for the WRX/STi, it's not recommended. Their other weights like 0W-40 are actually decent.

:iono: It's a possibility, I guess.

Quote:

Originally Posted by Jesse@JDLAutodesign (Post 1471856)
looks identical to my motor...same exact spot.

Most of the blown motors that I've seen pics of looked the same as mine....

Skorov 01-22-2014 06:34 PM

We've had a few in Australia too. It's pretty hush hush, but the two that I know about are rumoured to be from bad tunes.

shiro 01-22-2014 06:38 PM

Quote:

Originally Posted by King Tut (Post 1470625)
So I guess I decided to compile the list today:

@Frs300 - Full Blown Turbo - blew his in 100 miles, reason unknown
@nelsmar - Vortech Supercharger - blew his after 12,000 miles due to running lean
@alexisfire02 - Larger Sprintex Supercharger - blew it on the drive home from getting it tuned
@Innovate Motorsports - Innovate Supercharger - blew it while developing the OTS tune to sell with the kit
@Jesse@JDLAutodesign - JDL Turbo Kit - blew up do to overboost while running AEM EMS on only port injectors
@civicdrivr - Vortech Supercharger - blew up while on the dyno
@shiro - Greddy Turbo - blew his in less than 600 miles believe to be caused by the cam timing

If anyone knows of any others, please post them up.

I just bought a new engine last week and Full Blown is currently rebuilding as we speak. I will also be releasing information in the near future of what possibly caused my engine failure. I am personally paying Subaru (not Toyota) to tear down my engine and write up a report. My cams might actually be good...we'll find out in the next week or so. More to come. Nice thread!


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