Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB

Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB (https://www.ft86club.com/forums/index.php)
-   Issues | Warranty | Recalls / TSB (https://www.ft86club.com/forums/forumdisplay.php?f=72)
-   -   Engine Knock sound issue (https://www.ft86club.com/forums/showthread.php?t=32631)

nos145 04-02-2013 05:09 PM

Engine Knock sound issue
 
So I've looked around not haven't found anything similar on our forums, therefore I decided to do a quick write up.

Car: 2013 FRS
Odometer reading: 2200 km
Transmission: Automatic
Issue:
Engine knock sound in the range of 2000-3000 RPM in 3rd/4th gears (loudest points) when engine is warm.
The AC was off at all times.
No check engine light at all.

This issue is most evident when the car is in DRIVE (i do not know why, but its not as pronounced when using paddle shifters) and it is in 3rd or 4th gear in the range of 2000-3000 RPM, most evident at 2500 RPM.

To replicate the issue I usually go onto a slightly sloped road and get the car to aforementioned gear/rpm ratio.

The noise is definitely a knocking sound. If i hold it in that gear/RPM it just keeps knocking away.

This issue first arose at about 700-1000 KM. I had just fueled up at Shell (93 octane) gas station and went on the road. It was so bad that I could hear it over music playing. At the time I thought it was a bad batch of gas. I drove for about 50km and after I got home and let the car sit for 10 minutes and started it again the sound wasn't there.

This happened again 2nd time at about 2000 KM. This time I had different fuel (costco 91 octane) and I've went about 450 km on the duel (was 3/4 empty). Therefore I figured that the fuel is not the issue.

I decided to take it to the dealer today and i managed to replicate the issue on a small scale (the knocking wasn't at it's loudest) but the mechanic agreed that there was an issue. They have ordered new high pressure fuel pump for me and will install it in a week.

On the drive back it started knocking pretty loud again.

It should be mentioned that I've had rough start issue as well about two times since I got the car.

I've found similar issue on Australian GT86 forums:
Quote:

The pinging occurs intermittently between 2000 to 3000rpm when you have no load on the throttle and apply throttle loading. I think it has happened a few times over 3000rpm for me. I've been able to replicate the ping in all gears besides first gear with anywhere of full load on the accelerator/throttle to even as low as 10% loading on the throttle with 5th gear being the easiest to replicate as your pretty much sitting in that rev range when your on the hume hwy at 70km/h.
Here is the link to the thread if anyone is interested: gt86 aussi forums /forum/f16/engine-pinging-rattle-noise-under-acceleration-953/

So has anyone else here experienced this issue and does anyone know what the hell this is?
I highly doubt this is a fuel pump issue as I have 0 crickets under my hood, but from the part order I saw the dealership put in that's the excuse they used.

nos145 04-03-2013 03:26 PM

after lurking a bit more I found out that this issue occurs in a lot of the cars if you dont overrev it and listen to it.

Brett 04-29-2013 08:55 PM

This sounds like exactly the problem I'm having. It started at around 13,000 miles or 21,000 km. It seemed to start after I moved from Ohio, elevation ~600 feet, to Denver, CO, elevation ~5280 feet. We have lower octane fuel here (premium is 91), but the reduced Oxygen level reduces the likely hood of pre-ignition, obviating the need for 93 octane.

I took it to a Toyota dealership, and they couldn't reproduce it. After that they basically said, "Meh." and didn't seem interested in trying further to figure out my problem.

Just like you, driving up a slope exacerbates the problem. Driving up a mountain pass makes it occur pretty much every time.

Did you get your fuel pump replaced? Did it change anything? Have you found any other threads on this? I haven't seemed to find anyone with quite the same problem except you so far. Your explanation is dead on with my problem.

DaJo 04-29-2013 09:04 PM

If it's the valves clicking away you're talking about; I have that too. Don't think it's engine knock...

strat61caster 04-29-2013 09:05 PM

Could this be similar?
http://www.ft86club.com/forums/showthread.php?t=30973

Sounds like a warranty issue but if they can't reproduce it there's nothing to diagnose, you're kind of in a corner.
A video or sound recording would help determine if it's a "normal" noise. Although the tech said it was a problem it's hard to guess over the internet.

nos145 05-07-2013 10:22 AM

so a general update.

the high pressure fuel pump was changed... BUT

I've noticed that it is directly related to the gasoline used.
Costco and Esso 91 gas has a ridiculous knock... 94 Petro Canada doesn't.

I have a full gas of Esso 91 and it was ticking away like a mother *****...
The first time I noticed the noise was from 93 Shell...

I will try to go to Vpower once more after my whole tank is done and see what happens...

nos145 05-07-2013 10:25 AM

Quote:

Originally Posted by strat61caster (Post 900118)
Could this be similar?
http://www.ft86club.com/forums/showthread.php?t=30973

Sounds like a warranty issue but if they can't reproduce it there's nothing to diagnose, you're kind of in a corner.
A video or sound recording would help determine if it's a "normal" noise. Although the tech said it was a problem it's hard to guess over the internet.

I had similar issue occur 3 times over the course of 5000km, I do not think this is the same thing that we speak about thou.

I did think it could be the injectors... so I might push for a change of those...

FRSjeff 07-13-2013 06:25 AM

I'm almost sure this is the problem I'm having. I have a manual and this sound occurs similar to the other post you referenced. Here's what I know for sure --> it only does it when the engine is totally warmed up; it started doing it after I got the ecu replaced due to the cel issue; after mentioning it to the dealership they replaced the fuel pump and this did not fix the issue (in fact, I have louder crickets now, but, that's a totally different issue). It does it on different brands of gas (all 91 octane which is all we have for premium in California).

I think (but I'm a total novice at this stuff) it has something to do with the mapping of the ecu.

I really hate this noise! I'm going to take it to the dealership again and hope they can fix it!

Carwhisperer 07-13-2013 01:33 PM

Quote:

Originally Posted by nos145 (Post 916507)
I had similar issue occur 3 times over the course of 5000km, I do not think this is the same thing that we speak about thou.

I did think it could be the injectors... so I might push for a change of those...

If it sounds like firecrackers going off under moderate acceleration or just by free revving it then it is your DIs

Abol7ees 07-16-2013 03:16 AM

i have the same noise, and i drove 5 BRZ to check if they have the noise . they all have the same noise. i realy need to find a solution for that becasue it is realy piising me off. i think the problem is from the ECU map . it has nothing to do with the fuel.

ft_sjo 07-16-2013 04:04 AM

I'm amazed not one person has asked what the knock sounds like? There are a hundred different types of knocking noise!

cf6mech 07-16-2013 07:47 AM

My rod bearing started knocking faintly from 2 to 3 k rpm for a few days just before it got real loud and I shut the engine down,...my car is highly modified but I'm hearing of rod bearing failures on stock cars now.

Gords_zenith 07-16-2013 11:55 AM

Quote:

Originally Posted by nos145 (Post 916497)
so a general update.

the high pressure fuel pump was changed... BUT

I've noticed that it is directly related to the gasoline used.
Costco and Esso 91 gas has a ridiculous knock... 94 Petro Canada doesn't.

I have a full gas of Esso 91 and it was ticking away like a mother *****...
The first time I noticed the noise was from 93 Shell...

I will try to go to Vpower once more after my whole tank is done and see what happens...

Quick question, where in Canada do you get Shell 93? I've only seen 91. Also, to contribute, if the sound your hearing is a pinging type sound while lightly loading the engine than I would agree that is due to the octane grade of fuel. IMO I think even Petro 94 may be too low/shitty, but is definitely better than any 91. I had a similar experience with pinging during extremely hot weather and 91 octane that I was forced to add an octane booster for the remainding tank which seemed to make the engine wayyy happier, so from that point on I've only ever used Petro 94. My next thing I want to try is race fuel to see if it makes a difference or at least add an octane booster to the 94, which will bring it too 100 octane level.

MrYeti 07-17-2013 08:08 PM

Spark Knock?
 
Sounds like spark knock(from too low of octane rating) I used to get this in my Nova (13 to 1 compression) FA 20 is 12.5 to 1 compression and could happen if the temp is too high. Cooling and higher octane solved it in my Nova. Try adding some octane booster and see if it stops it. Octane booster is pretty cheap so one try and you will know.

Astroboy 06-16-2014 06:52 PM

Quote:

Originally Posted by nos145 (Post 836499)
So I've looked around not haven't found anything similar on our forums, therefore I decided to do a quick write up.

Car: 2013 FRS
Odometer reading: 2200 km
Transmission: Automatic
Issue:
Engine knock sound in the range of 2000-3000 RPM in 3rd/4th gears (loudest points) when engine is warm.
The AC was off at all times.
No check engine light at all.

This issue is most evident when the car is in DRIVE (i do not know why, but its not as pronounced when using paddle shifters) and it is in 3rd or 4th gear in the range of 2000-3000 RPM, most evident at 2500 RPM.

To replicate the issue I usually go onto a slightly sloped road and get the car to aforementioned gear/rpm ratio.

The noise is definitely a knocking sound. If i hold it in that gear/RPM it just keeps knocking away.

This issue first arose at about 700-1000 KM. I had just fueled up at Shell (93 octane) gas station and went on the road. It was so bad that I could hear it over music playing. At the time I thought it was a bad batch of gas. I drove for about 50km and after I got home and let the car sit for 10 minutes and started it again the sound wasn't there.

This happened again 2nd time at about 2000 KM. This time I had different fuel (costco 91 octane) and I've went about 450 km on the duel (was 3/4 empty). Therefore I figured that the fuel is not the issue.

I decided to take it to the dealer today and i managed to replicate the issue on a small scale (the knocking wasn't at it's loudest) but the mechanic agreed that there was an issue. They have ordered new high pressure fuel pump for me and will install it in a week.

On the drive back it started knocking pretty loud again.

It should be mentioned that I've had rough start issue as well about two times since I got the car.

I've found similar issue on Australian GT86 forums:

Here is the link to the thread if anyone is interested: gt86 aussi forums /forum/f16/engine-pinging-rattle-noise-under-acceleration-953/

So has anyone else here experienced this issue and does anyone know what the hell this is?
I highly doubt this is a fuel pump issue as I have 0 crickets under my hood, but from the part order I saw the dealership put in that's the excuse they used.

Did your car by any chance vibrate from the passenger side?

Sent from my LG-D800 using Tapatalk

nos145 06-22-2014 02:15 AM

Quote:

Originally Posted by Astroboy (Post 1799527)
Did your car by any chance vibrate from the passenger side?

Sent from my LG-D800 using Tapatalk

no vibrations sorry

vibrations are usually bad :O

Astroboy 06-26-2014 06:18 PM

Quote:

Originally Posted by nos145 (Post 1809451)
no vibrations sorry



vibrations are usually bad :O


Misfire maybe?


Sent from my iPad using Tapatalk

Margovincent_22x 07-02-2014 09:51 PM

Have the same issues and followed almost all types of fix but still popping.
I din the Seals, spark plug, coil pack, port injector, sensors etc... the only thing left is to change the DI but its too expensive for me.

microbionic 06-30-2015 04:15 PM

any resolve?

Brett 07-01-2015 04:39 PM

Quote:

Originally Posted by microbionic (Post 2304940)
any resolve?

Sort of: I bought a new GTI, but that's a whole other thing :)

Not really. It continued to do it, but it didn't seem to harm anything. I realize this is not really a good fix, but turning up the radio a bit seemed to at least help me not get irritated when it happened.

Good luck!

Brett

microbionic 07-01-2015 05:26 PM

Quote:

Originally Posted by Brett (Post 2306309)
Sort of: I bought a new GTI, but that's a whole other thing :)

Not really. It continued to do it, but it didn't seem to harm anything. I realize this is not really a good fix, but turning up the radio a bit seemed to at least help me not get irritated when it happened.

Good luck!

Brett

Lol..... Im thinking I got me some rod knock in my brz... its at the dealer now... @50k miles...no word back for 2 days... the torture

Astroboy 07-01-2015 05:34 PM

Quote:

Originally Posted by microbionic (Post 2306403)
Lol..... Im thinking I got me some rod knock in my brz... its at the dealer now... @50k miles...no word back for 2 days... the torture

Any mods?

Sent from my LG-D850 using Tapatalk

microbionic 07-01-2015 05:45 PM

Quote:

Originally Posted by Astroboy (Post 2306416)
Any mods?

Sent from my LG-D850 using Tapatalk

Fumuto valve and a k&n drop in

Astroboy 07-01-2015 06:25 PM

Quote:

Originally Posted by microbionic (Post 2306427)
Fumuto valve and a k&n drop in

That's it D=

Are you sure it's not a motor mount?

Sent from my LG-D850 using Tapatalk

microbionic 07-01-2015 06:36 PM

Quote:

Originally Posted by Astroboy (Post 2306489)
That's it D=

Are you sure it's not a motor mount?

Sent from my LG-D850 using Tapatalk

No not at all... but listening to the videos of other brzs and wrxs with that issue... it sounds alarmingly simular... I will post back what I hear. They said they should know more thursday...and yes... thays all my wife would let me get ;) I was one of the first people to get an oem arm rest though :)

microbionic 07-02-2015 10:08 AM

They said it was the bottom end, and asked for the oil history which i have sent. and that is all i know so far....

T182graff 07-02-2015 10:29 AM

I had this same issue and my engine failed and oiled spilled out on my way to the dealership. Here is a video of what I found


Sorry this is the correct video
https://www.youtube.com/watch?v=jHUuQ-b-25E

Astroboy 07-02-2015 11:51 AM

Quote:

Originally Posted by microbionic (Post 2307138)
They said it was the bottom end, and asked for the oil history which i have sent. and that is all i know so far....


What oil were you using


Sent from my iPad using Tapatalk

microbionic 07-02-2015 11:53 AM

Quote:

Originally Posted by Astroboy (Post 2307231)
What oil were you using


Sent from my iPad using Tapatalk

Past 3 changes motul 8100 ... had some castral and some royal purple in the mix before I settled on motul. All 0w20

Astroboy 07-02-2015 12:39 PM

Quote:

Originally Posted by microbionic (Post 2307236)
Past 3 changes motul 8100 ... had some castral and some royal purple in the mix before I settled on motul. All 0w20

Shit. I'm using motul 8100 eco energy

Sent from my LG-D850 using Tapatalk

BRZnut 07-02-2015 10:31 PM

Quote:

Originally Posted by microbionic (Post 2307236)
Past 3 changes motul 8100 ... had some castral and some royal purple in the mix before I settled on motul. All 0w20



What are your driving habits?

microbionic 07-02-2015 10:39 PM

Quote:

Originally Posted by BRZnut (Post 2308095)
What are your driving habits?

Spirited but I do not think excessive. ..clean shifts.. will see redline on occasion.

Astroboy 07-02-2015 10:40 PM

Quote:

Originally Posted by microbionic (Post 2308104)
Spirited but I do not think excessive. ..clean shifts.. will see redline on occasion.

That's weird. Did they say it was the oil? And when you said it was coming from the bottom, what exactly is coming from the bottom?

Sent from my LG-D850 using Tapatalk

microbionic 07-02-2015 10:44 PM

Quote:

Originally Posted by Astroboy (Post 2308108)
That's weird. Did they say it was the oil? And when you said it was coming from the bottom, what exactly is coming from the bottom?

Sent from my LG-D850 using Tapatalk

You know as much as I do. there is no way to know what the issue is till they rip it down...if they rip it down. That is up to subaru ... oil is asked about as standard procedure. .. they dont want to pay for it.. so if I did not keep up with my oil changes... thay can deny me my engine repair .. my oil recipts have me right around every 7k so I should be good..... but wont know until we hear from subaru.

BRZnut 07-03-2015 06:24 PM

Quote:

Originally Posted by Astroboy (Post 2308108)
That's weird. Did they say it was the oil? And when you said it was coming from the bottom, what exactly is coming from the bottom?

Sent from my LG-D850 using Tapatalk



If it is what others have had, bet he spun a bearing in the lower end of the engine. There seems to be issue with oil starvation in the lower end causing rod knock and engine failure. At least that is what others have had happen to them on this board.


From what others have posted, if you get all the oil changes at the dealer, no issues with the repair being done under warrantee. If you do the oil changes yourself, the dealer will try every trick in the book to get out of covering the repair.


Hope all works out for you....Keep us posted!

microbionic 07-03-2015 07:47 PM

Quote:

Originally Posted by BRZnut (Post 2308858)
If it is what others have had, bet he spun a bearing in the lower end of the engine. There seems to be issue with oil starvation in the lower end causing rod knock and engine failure. At least that is what others have had happen to them on this board.


From what others have posted, if you get all the oil changes at the dealer, no issues with the repair being done under warrantee. If you do the oil changes yourself, the dealer will try every trick in the book to get out of covering the repair.


Hope all works out for you....Keep us posted!

Yeah... im preparing for that conversation..

T182graff 07-06-2015 11:10 AM

Have you guys had any luck with this?

microbionic 07-06-2015 11:17 AM

Quote:

Originally Posted by T182graff (Post 2310948)
Have you guys had any luck with this?

No word from subaru yet for me.

T182graff 07-06-2015 11:42 AM

Good luck man,

I had the same issue with my car but my car broke down, the scion dealers said it won't be covered under my warranty.

microbionic 07-06-2015 11:43 AM

Quote:

Originally Posted by T182graff (Post 2310979)
Good luck man,

I had the same issue with my car but my car broke down, the scion dealers said it won't be covered under my warranty.

Did they give you a reason


All times are GMT -4. The time now is 08:13 AM.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
User Alert System provided by Advanced User Tagging v3.3.0 (Lite) - vBulletin Mods & Addons Copyright © 2024 DragonByte Technologies Ltd.


Garage vBulletin Plugins by Drive Thru Online, Inc.