| silverlegacy |
03-20-2013 07:40 PM |
Comparing solid axle versions of Dana 44 and Ford 8.8 isn't relevant to this, not in the least. There are different variables at play there.
The Dana44 ICA or Dana 44 IRS used in Corvettes and Vipers are a little bit weaker in overall design than the Ford 8.8 IRS. The Corvettes and Vipers have stronger axle shafts, but that is not included in the argument here. Most of the 44 IRS units you will find are from Corvettes which use the 8.5" ring gear which is slightly (very slightly) weaker than the Ford 8.8" ring gear (I've seen some with the Chrysler 8.75" as well, there may have been years where those were used as well). Now the Vipers use a 8.9" ring gear which can be retrofitted into the Corvette housing if you know what you are doing. It might be stronger than Ford, but it will be very, very slight. You can also get a 8.75" ring gear for the Dana 44. When it really comes down to it the strength difference between the 8.5" and 8.9" ring gear are not going to be apparent until you are well into the 9's.
Where the Dana 44 is weaker is the case design. In general they have a lot more flex in them. The case will actually twist on hard launches and crack. The cast iron ones will even do it, and that is assuming you can find one of those easily. The aluminum ones will flex even worse (most all semi-modern Vettes and all Vipers have aluminum cases). Still this isn't a problem until you get in the high 800s in RWTQ on a heavy car. There is also a weak casting where the ring gear attaches to the housing, I have seen this break before, but was on a way more powerful car than any of these will be.
The Ford's biggest weakness isn't the case or gears, it is the differential itself. Most are 28 spline and will simply break axle shafts or spider gears. Those can easily be upgraded to 31 or 33 spline and there shouldn't be a problem until big power.
So in the end, without getting technical, the ford 8.8 axle is a better, stronger design you just need to get rid of the stock diff. Though the difference is very very minor. Then, it also has the availability advantage. I could go a junkyard today and pull 3-4 aluminum version and 10+ iron versions for $25. I probably couldn't even find a dana 44 for under $6-700.
|