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-   -   WORKS Exhaust System - Development (https://www.ft86club.com/forums/showthread.php?t=24472)

86_ZN6 12-17-2012 02:12 PM

WORKS Exhaust System - Development
 
Hi everyone im happy to share with you guys the new WORKS exhaust system. WORKS will offer a full ala-carte of exhaust components. This means all pieces will work with any of the stock oem components


WORKS first developed the WORKS muffler delete R-AB (Resonated Axle Back) Exhaust and it is awesome. I tested it for a couple of weeks and it was very quiet for a muffler delete. With the use of resonators there is no drone inside the cabin @ 70mph cruising. Best feature of this exhaust is it's very light with a weight saving of 10.5 lbs versus stock. This is far more better than BERK

Specs: Features 64mm (2.5") tubing, 455mm (18") glasspack resonator and beautiful 102mm (4.0") double walled (prevents yellowing), resonated, stainless polished tips with the "WORKS" etched logo. Direct bolt-on to the factory flange, OEM-style hangers for precise fitment and swaps back to stock in minutes.

here's a pic and sound clip of the AB

[ame="http://www.youtube.com/watch?v=BI5PMHGH1vA&list=UUWMfUqj746GvmghOPmWzMXw& index=1"]FRS BRZ Dyno Day! 049 - YouTube[/ame]

http://i1053.photobucket.com/albums/...at102310PM.png

http://i1053.photobucket.com/albums/...DBA11E9EA5.jpg

http://i1053.photobucket.com/albums/...106cdcc93b.jpg


Next step is the WORKS Catback system

The catback includes a resonated mid pipe and a choice between the AB or a more quiet AB-M (Axle Back Muffler)

Exhale MidPipe Specs: With the exclusive WORKS Exhale MP bolt-on exhaust, it is a straight through design. Features 64mm (2.5") tubing, 455mm (18") glasspack resonator. Direct bolt-on to the factory flanges, OEM-style hanger for precise fitment and swaps back to stock in minutes.

The AB-M is almost the same as the AB but the resonator was replaced by a small muffler.

The AB-M muffler is very mellow and more of a gentleman's exhaust

I currently have the AB-M on my car at the moment and will be running this for a few weeks.

the catback system with the AB-M made an impressive 9.3 hp gain vs. the stock system

below are photos, video/sound clip and of course dyno graphs!

http://i1053.photobucket.com/albums/...04628018EF.jpg



http://i1053.photobucket.com/albums/...EDAB0B0D77.jpg

http://i1053.photobucket.com/albums/...2345C247-1.jpg

http://i1053.photobucket.com/albums/...64778A101E.jpg

http://i1053.photobucket.com/albums/...6473C8E32B.jpg

http://i1053.photobucket.com/albums/...6EB4D720-1.jpg

[ame="http://www.youtube.com/watch?v=szh49N9htlc"]Works Catback Exhaust System - 86_ZN6 - YouTube[/ame]


sorry it was raining, windy and slippery outside. we might need to take another video next time

[ame="http://www.youtube.com/watch?v=4GGJobpw0DM"]WORKS catback exhaust for frs - YouTube[/ame]


Next we will be developing the front pipe and the over pipe. The front pipe might come in three versions: Catless, Catted, and Resonated.


I will update this thread again after we've tested the over back and header back systems


UPDATE


http://i1053.photobucket.com/albums/...DBCFEA481F.jpg


WORKS decided to change the muffller of the AB-M to a non-seamed muffler

also we decided to change the tips to better ones

This will be the final version for the AB-M

http://i1053.photobucket.com/albums/...5at54938PM.png

http://i1053.photobucket.com/albums/...15088D1843.jpg


UPDATE 2/15/2013


prototype front only pipe (don't mind the welds)

http://i1053.photobucket.com/albums/...577524CCB9.jpg

http://i1053.photobucket.com/albums/...DBC86D05F5.jpg

http://i1053.photobucket.com/albums/...DBC294E501.jpg

DYNO TESTING WITH THE NEW OVERPIPE SYSTEM

[ame]http://youtu.be/Fhy2X0RIq1E[/ame]


New addition May 2013

Resonated Front Pipe

http://farm8.staticflickr.com/7429/8...42393dc9_c.jpg

djdnz 12-17-2012 02:46 PM

Looks like it would be really loud.

just86 12-17-2012 02:48 PM

something off with this

86_ZN6 12-17-2012 03:00 PM

Quote:

Originally Posted by just86 (Post 613563)
something off with this

care to explain please? ;)

mezdup 12-17-2012 03:07 PM

any chance for more vids of the R-AB?

86_ZN6 12-17-2012 03:50 PM

Quote:

Originally Posted by mezdup (Post 613618)
any chance for more vids of the R-AB?

we will try to get another video for the R-AB soon (need to find someone with a stock midpipe) lol

just86 12-17-2012 04:00 PM

Quote:

Originally Posted by 86_ZN6 (Post 613600)
care to explain please? ;)

the left tip is straight pipe, right tip is goes through muffler

86_ZN6 12-17-2012 04:19 PM

Quote:

Originally Posted by just86 (Post 613738)
the left tip is straight pipe, right tip is goes through muffler

the airflow on the left tip is not direct so it will just get the bleed off of passing airflow

i will post a pic later to further explain

Scooby South 12-17-2012 05:51 PM

weight and potential price please...


Bill

clayrush 12-17-2012 06:25 PM

I've bee talking to pete out there. He said they are testing out an up pipe and mid pipe. Do you know any progress on those parts?

86_ZN6 12-17-2012 06:45 PM

Quote:

Originally Posted by clayrush (Post 614029)
I've bee talking to pete out there. He said they are testing out an up pipe and mid pipe. Do you know any progress on those parts?

all testing is being done to my car

currently my car has the mid pipe. see first post.

up pipe? you mean the over pipe? the over pipe is being develop and we shall have them by january

tintumz22 12-17-2012 06:45 PM

Quote:

Originally Posted by 86_ZN6 (Post 613720)
we will try to get another video for the R-AB soon (need to find someone with a stock midpipe) lol

i have a stock mid pipe? LOL

clayrush 12-17-2012 07:42 PM

Quote:

Originally Posted by 86_ZN6 (Post 614058)
all testing is being done to my car

currently my car has the mid pipe. see first post.

up pipe? you mean the over pipe? the over pipe is being develop and we shall have them by january

yeah over :)

86_ZN6 12-17-2012 07:56 PM

Quote:

Originally Posted by clayrush (Post 614151)
yeah over :)

here are some prototypes on the jig

http://i1053.photobucket.com/albums/...7C532F3BEB.jpg

86_ZN6 12-17-2012 08:03 PM

Quote:

Originally Posted by Scooby South (Post 613968)
weight and potential price please...


Bill

so far we've only weighed the AB which is 15 lbs

about 10lbs savings from stock muffler

we are targeting these prices:

Axle Back (Muffler Delete) - $349

Axle Back Muffler - $399

Midpipe - $ 399

Catback combo - $749

oso_25 12-17-2012 08:51 PM

Looks and sounds good can't wait to see more info on the Axel back muffler.

Scooby South 12-17-2012 09:05 PM

Quote:

Originally Posted by 86_ZN6 (Post 614190)
so far we've only weighed the AB which is 15 lbs

about 10lbs savings from stock muffler

we are targeting these prices:

Axle Back (Muffler Delete) - $349

Axle Back Muffler - $399

Midpipe - $ 399

Catback combo - $749

Thanks..:)...it has potential for my application...We'll see.

Bill

kidgogeta 12-17-2012 09:14 PM

i got the works drop in, flows better in higher rpms

86_ZN6 12-19-2012 02:29 PM

Quote:

Originally Posted by kidgogeta (Post 614318)
i got the works drop in, flows better in higher rpms


yes the works drop in had an impressive 7-10 hp gains! :thumbup:

dun3 12-19-2012 02:39 PM

Quote:

Originally Posted by 86_ZN6 (Post 617296)
yes the works drop in had an impressive 7-10 hp gains! :thumbup:

whoa, whaaat?? Liking the sound of that (I'm guessing with a tune?) I've been to WORKS on a few occations, when I had my 08' n/a lancer, then when I had my 11' RalliArt.. Cool guys, and they do good work. Just a little pricey for some things, but reliable. Might have to pay them a visit soon

86_ZN6 12-19-2012 02:58 PM

Quote:

Originally Posted by dun3 (Post 617320)
whoa, whaaat?? Liking the sound of that (I'm guessing with a tune?) I've been to WORKS on a few occations, when I had my 08' n/a lancer, then when I had my 11' RalliArt.. Cool guys, and they do good work. Just a little pricey for some things, but reliable. Might have to pay them a visit soon

No tune!

Yeah their products and services are top notch

PANDA86 12-21-2012 06:30 PM

Looking for a high quality axleback. Subscribed!

ScionFrsFan 12-21-2012 07:06 PM

I dont understand why for the muffler delete theres only one video of it on a dyno. For a part that produces no power i would like to see some videos for sound lol

86_ZN6 12-22-2012 12:32 AM

Quote:

Originally Posted by ScionFrsFan (Post 621934)
I dont understand why for the muffler delete theres only one video of it on a dyno. For a part that produces no power i would like to see some videos for sound lol

We are currently focusing on the system that makes power which is the header back system.

Once every thing is done we will go back the the AB for more videos

invisage 12-22-2012 02:37 AM

So a full header back system is in the works?

86_ZN6 12-22-2012 02:48 AM

Quote:

Originally Posted by invisage (Post 622401)
So a full header back system is in the works?

Yes. Front pipe and overpipe will be available soon

86_ZN6 12-26-2012 09:33 PM

updates on the ABM exhaust

http://i1053.photobucket.com/albums/...EDAB0B0D77.jpg

http://i1053.photobucket.com/albums/...2345C247-1.jpg

ScionFrsFan 12-26-2012 09:47 PM

Quote:

Originally Posted by 86_ZN6 (Post 628626)

Can you buy the AB-M muffler by itself? Without all the other pipes lol

Asphaltfrs1 12-26-2012 09:47 PM

I think I will be down for the groupbuy, is the AB considerably louder than the AB-M?
Which of the two makes more power?

86_ZN6 12-26-2012 09:50 PM

Quote:

Originally Posted by Asphaltfrs1 (Post 628647)
I think I will be down for the groupbuy, is the AB considerably louder than the AB-M?
Which of the two makes more power?

both version makes the same power.

the AB is louder than the ABM

AB is resonated while the ABM has a muffler

86_ZN6 12-26-2012 09:52 PM

Quote:

Originally Posted by ScionFrsFan (Post 628646)
Can you buy the AB-M muffler by itself? Without all the other pipes lol

yes! the AB-M bolts straight up to the OEM midpipe

Asphaltfrs1 12-26-2012 09:53 PM

Quote:

Originally Posted by 86_ZN6 (Post 628649)
both version makes the same power.

the AB is louder than the ABM

AB is resonated while the ABM has a muffler

Oh okay, I guess my question was, is it really loud compared to the AB-M?
I like both, but if the AB sounds more aggressive without being too loud or annoying I would prefer that one.

ScionFrsFan 12-26-2012 09:54 PM

Quote:

Originally Posted by 86_ZN6 (Post 628655)
yes! the AB-M bolts straight up to the OEM midpipe

when will that be sold? Videos and price? lol

Thank you

invisage 12-26-2012 10:42 PM

Price for full header back?

oso_25 12-26-2012 11:24 PM

If the price for the ABM axelback exhaust is $400, it works with stock front and mid pipes, and produces about 4 to 5 hp or so .........then count me in for a group buy if that one!!!!

86_ZN6 12-27-2012 04:40 AM

Quote:

Originally Posted by ScionFrsFan (Post 628659)
when will that be sold? Videos and price? lol

Thank you

AM-B will be available on january. no videos yet for just the AB-M with stock midpipe

price will be $399 for the AB-M

Quote:

Originally Posted by invisage (Post 628735)
Price for full header back?

header back is still under development. stay tuned!

86_ZN6 12-27-2012 04:43 AM

Quote:

Originally Posted by oso_25 (Post 628825)
If the price for the ABM axelback exhaust is $400, it works with stock front and mid pipes, and produces about 9 hp or so .........then count me in for a group buy if that one!!!!

yes price is $399. however, the AB-M (axle back muffler) alone does not produce 9hp.

the catback system is the one that produces 9++ hp

the catback system is made out of the WORKS AB-M and the WORKS Midpipe

gmookher 12-27-2012 10:54 AM

Quote:

Originally Posted by 86_ZN6 (Post 613780)
the airflow on the left tip is not direct so it will just get the bleed off of passing airflow

i will post a pic later to further explain

I see no way for there to be indirect airflow in this design. Clearly, on driverside, the gasses exit un-muffled.

oso_25 12-27-2012 11:12 AM

Quote:

Originally Posted by 86_ZN6 (Post 629154)
yes price is $399. however, the AB-M (axle back muffler) alone does not produce 9hp.

the catback system is the one that produces 9++ hp

the catback system is made out of the WORKS AB-M and the WORKS Midpipe

Opps thanks I just read on their website that thier midpipe alone makes 4 to 5 hp so I am guessing the axelback will still make a couple hp. I'm still interested in the exhaust

Also you can buy the mid and front pipes later for the ABM exhaust and it will be functional.
:happy0180:

86_ZN6 12-27-2012 03:07 PM

Quote:

Originally Posted by oso_25 (Post 629373)
Opps thanks I just read on their website that thier midpipe alone makes 4 to 5 hp so I am guessing the axelback will still make a couple hp. I'm still interested in the exhaust

Also you can buy the mid and front pipes later for the ABM exhaust and it will be functional.
:happy0180:

yes you can buy the midpipe, frontpipe, and the overpipe later on and they will all just bolt on together :thumbup:


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