Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB

Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB (https://www.ft86club.com/forums/index.php)
-   Mechanical Maintenance (Oil, Fluids, Break-In, Servicing) (https://www.ft86club.com/forums/forumdisplay.php?f=41)
-   -   Slave Cylinder Cross-Threaded (https://www.ft86club.com/forums/showthread.php?t=145410)

DunkThemMuffins 05-20-2021 09:14 PM

Slave Cylinder Cross-Threaded
 
Howdy,
Wasn't exactly sure where to post this on the forum; I hope this section is appropriate.

The threads on the bellhousing for my slave cylinder are cross-threaded... I know they need to be tapped, but I'm not entirely sure what size to use, or if it's ok to tap them without dropping the gearbox to clean out any shavings. I would really appreciate any advice. My BRZ has been down for a little over a month for a DIY clutch job and gofast parts, and I was RIGHT about to finish today, but then this occured.

Thanks!

Capt Spaulding 05-20-2021 09:51 PM

I can't address the drilling issue. I don't know if the mounting holes for the SC are blind or thru. But, if it were me, i wouldn't just drill and tap it. I'd much rather install an insert. For a long time I used helicoils and they worked well enough. Eventually, I discovered "TimeSert" repair kits and can't bring myself to use anything else. It's not the case here, but if I have a bolt going into aluminum that will be removed and refitted regularly, I have been known to drill out the good threads and install a timesert just for the peace of mind of not worrying about stripping the hole.. A word of caution however, they are not cheap by any means.

DunkThemMuffins 05-20-2021 10:50 PM

Quote:

Originally Posted by Capt Spaulding (Post 3434687)
I can't address the drilling issue. I don't know if the mounting holes for the SC are blind or thru. But, if it were me, i wouldn't just drill and tap it. I'd much rather install an insert. For a long time I used helicoils and they worked well enough. Eventually, I discovered "TimeSert" repair kits and can't bring myself to use anything else. It's not the case here, but if I have a bolt going into aluminum that will be removed and refitted regularly, I have been known to drill out the good threads and install a timesert just for the peace of mind of not worrying about stripping the hole.. A word of caution however, they are not cheap by any means.

Looking into those now that you pointed them out. They look really useful! Never thought of those. I'm not sure what the pitch/diameter is for the SC though, I thought they were either M8x1.25 or M10x1.25. Ran out of daylight today so I figured it'd be something for my next day off.

Capt Spaulding 05-21-2021 05:56 PM

I took a quick look at mine and the bolt heads are 14mm. Assuming they are JIS that would indicate a 10x1.25. BUT: don't trust my assumptions - confirm the size before you buy anything.

DunkThemMuffins 05-22-2021 12:47 AM

Quote:

Originally Posted by Capt Spaulding (Post 3435044)
I took a quick look at mine and the bolt heads are 14mm. Assuming they are JIS that would indicate a 10x1.25. BUT: don't trust my assumptions - confirm the size before you buy anything.

Measured them today before work, they are M10x1.25. Just like the bellhousing-engine fasteners lol. Thank you bro, you've given me some useful info. Can't wait to drill some holes!

DunkThemMuffins 05-22-2021 11:54 PM

Quote:

Originally Posted by Capt Spaulding (Post 3435044)
I took a quick look at mine and the bolt heads are 14mm. Assuming they are JIS that would indicate a 10x1.25. BUT: don't trust my assumptions - confirm the size before you buy anything.

Update: Out with the old threads, in with the NEEEW threads! I didn't have penetrating oil handy so I did something stupid and just used a lot of high-temp grease to catch the metal shavings and lubricate.

https://cdn.discordapp.com/attachmen...522_132338.jpg

Came out really nice, and the threads are perfect. Thank you for the advice and info!


All times are GMT -4. The time now is 02:34 AM.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2025, vBulletin Solutions Inc.
User Alert System provided by Advanced User Tagging v3.3.0 (Lite) - vBulletin Mods & Addons Copyright © 2025 DragonByte Technologies Ltd.


Garage vBulletin Plugins by Drive Thru Online, Inc.