| JRitt |
10-08-2012 11:29 AM |
Quote:
Speaking from my limited personal experience having fixed calipers on all 4 corners improves pedal feel and modulation. Better heat dissipation is also a given. Performance improvement? Maybe only marginal in this car.
Would like to hear thoughts from Essex on this.
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Okay...lots going on here about rear brakes. IMO, a complete rear brake kit on the FT86 would certainly tend more towards an aesthetic upgrade, rather than a performance improvement.
- Adding a complete rear brake kit would indeed improve pedal feel and modulation. There is certainly a lot less compliance in a fixed racing caliper and SS lines vs. an OEM slider and stock lines. How that translates to 'feel' is difficult to quantify however.
- From a strict performance perspective...the biggest difference on a rear setup would likely be weight as Matt said. As Dave pointed out, the OEM rear brakes on these cars are not exactly working overtime. If you look at certain platforms (the base 350Z comes to mind), the rear brakes are woefully undersized. The disc is rather small, and the pads are the size of a postage stamp. On that platform, it's common for people to have heat-related problems with stock brakes on the track. Thus far, that has not been an issue at all on the FT86. The OEM rear pad and disc on these cars seem to have enough thermal mass to not really break a sweat under heavy track use. What we could do, is see how small we could actually go on the rear, and pull as much weight out of it as possible using a 2 piston caliper and a smaller disc. The disc would be sized at the minimum size possible, while still having enough thermal mass to get the job done. To optimize it however, would mean getting rid of the parking brake. That is an issue for some people, while others don't view the parking brake as a requirement. Keeping the parking brake would mean you'd need a hat/disc large enough to clear it, which isn't optimal. Keeping the parking brake would leave a lot of weight savings on the table.
- The OEM rear caliper and bracket weigh 5.8 lbs. The OEM rear disc weighs 13.2 lbs. (total=19 lbs. per side)
- We have potential two piston rear caliper candidates that weigh in the neighborhood of 3-4lbs., and discs that weigh 8-9lbs. (13 lbs. total per side)
- I can therefore conceivably see shaving 5-6 lbs. per rear corner.
- Our front systems were designed to mate up to the OEM rear brake output. To do a proper rear setup, you just need to mimic the OEM rear torque output. That means any combination of caliper and disc that matches the OEM rear torque output. The disc diameter and piston bore sizes are what we play with to dial it in properly (the friction coefficient of the pads is the other factor that affects brake torque, but we'll assume that you'd be running the same pads front and rear like a stock setup).
- For example, if we went with smaller diameter disc than stock in the rear, you'd need greater piston area in the rear vs. stock to precisely offset the decrease in disc diameter. Likewise, if you kept the disc diameter the same as stock, you'd have to use caliper piston sizes that match those of the OEM calipers. If you went with a larger diameter disc than stock, you'd use a smaller overall piston area than stock. As you move the caliper further out on larger diameter discs, you're increasing the effective radius/lever arm and resulting torque output. You counteract that by taking the piston sizes down to compensate. Hopefully that makes sense.
- Cost- Because the rear components we have at disposal are not used as broadly or ordered as frequently, our cost is much higher. Therefore, any rear solution we would come up with would almost definitely cost more than our front Sprint system ($2,099). The cost of a four wheel system would be pushing $5,000.
- Aesthetics- Yes, four matching brake corners look better than just the fronts.
Summary
A complete rear brake system on these cars for performance purposes starts to get into the realm of diminishing returns. The OEM rear equipment represents itself fairly well under track conditions as it stands. If optimized, you'd save weight, but at a substantial cost, and you'd lose the parking brake. The return on investment in the rear would not be nearly as great as it is with our front systems, which IMO are bordering on a no-brainer if you track your car. You lose nothing, and gain a broad and deep array of benefits.
As a complement to our front system, I'd recommend adding the matching Spiegler rear SS lines and quality pads (to match the front). You will gain greater feel with the lines and pads (and heat capacity/torque output with the pads), and it will only cost a few hundred $.
If you are more focused on Aesthetics and street driving, will be offering at least one complete four wheel brake system from AP Racing. The main one will have a newly designed six piston front caliper (that looks killer from what I've seen of it), and a four piston rear with a one-piece disc. That system will look gorgeous, and still offer performance increases over stock. They will fill an 18" wheel up beautifully, have dust seals, and a painted finish which is better for winter environments, etc.
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