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-   -   Long term build (https://www.ft86club.com/forums/showthread.php?t=120922)

Zer0 08-03-2017 07:13 AM

Long term build
 
Working on building my 2015 FR-S it's going to be a slow build. I only want to do the work once.

Things I have done so far.
1) bought car new and put 2700 miles on it.
2) installed Ohlins road and track coilovers on it.
3) installed Parts By Max solid subframe and differential riser bushings.
4) Removed and sold engine and transmission.
5) Stripped engine bay.
6) ordered Vorshlag LS swap kit. (Transmission, driveshaft, engine and transmission mounts). Scrapped the idea of using ready made kit. Building this my way!
7) ordered a LT4 engine from GM performance.
8) bought oem exhaust manifolds, and catalytic converters. Modified car to fit them .

Zer0 08-03-2017 07:38 AM

3 Attachment(s)
Working on routing brakelines and cleaning up firewall.

Moved the clutch master cylinder over 3". Stole that idea from @kurty85

Will be rerouting the HVAC lines and heater core lines as well for engine clearance. Have to make patch panels weld them in and cut new openings where I want them.

I bought the vorshlag kit but may push the motor back further anyway. Just making it easier in case I go that route.

Zer0 08-08-2017 02:48 PM

1 Attachment(s)
Getting plates ready to fill firewall. I will be welding in plates I cut. Still need to strip interior, get the primer, and paint off the surrounding metal I will be welding the plates to. Hopefully I will get this done by the time the week is over.

johl 08-09-2017 05:22 AM

You are a brave man doing this to virtually a new car. But I'll definitely be checking this regularly for updates

Zer0 08-09-2017 06:44 AM

I bought it to build it. I told my girlfriend before I bought it "if i buy the car I'm not going to drive it. I'm buying it to work on". After I sold the engine and transmission she finally figured out I meant what I said literally. I had to remind her I told her what I was going to do with it before I bought it, and she told me she was fine with it. She then tells me she didn't think I was being literal. She thought it was going to be driven on weekends. Never got shit from her for the car after that. She is pretty cool about it now.

VR4EVER 08-09-2017 09:19 AM

This is ballsy for sure. Curious to see it grow!

Zer0 08-09-2017 10:44 AM

I will be posting pics up tomorrow of the plates being welded in, and the stripped interior.

EdBoy 08-09-2017 04:02 PM

wow, wouldn't have bought it new if i was going to do that, but looking forward to the build man.

Zer0 08-11-2017 12:17 AM

2 Attachment(s)
I Stripped the interior. Wanted to start welding, and the welder died. Waiting on welder parts now.

Zer0 08-16-2017 02:55 PM

I received my order for the welder. It was a cooling fan that failed, and it wouldn't allow the unit to run. Replaced the fan and did a few test welds. It looks like it's going to run now. I will attempt to weld in the plates again on Friday.

Zer0 08-18-2017 08:39 PM

1 Attachment(s)
Patches welded in. Started to clean up the welds.

Zer0 08-19-2017 05:55 PM

1 Attachment(s)
It's finally back out in the sun. It hasn't seen sun in months.

Zer0 08-19-2017 10:18 PM

1 Attachment(s)
Bondo to smooth it out.

Zer0 08-25-2017 07:37 PM

On vacation in San Diego will be back to work on the car Sunday. Will post pictures then.

Zer0 08-28-2017 06:27 PM

2 Attachment(s)
It has been over 105° this weekend and will be around that all week. Needless to say Im not doing much to the car until it gets a little cooler.

I DID get a hole cut in the firewall to eliminate a section I didn't like, and possibly run the heater lines through. I decided to keep the firewall smoother, and run them through the area where the windshield wiper motor is.

Next on the list is to build the lines from the blower assembly into the engine compartment, and button up the hole in firewall around the new lines.

Trying to decide if im going to send it out for paint in the engine compartment, firewall in the passenger compartment, or just rattle can it in the garage. Im leaning towards sending it out after I get it all smoothed out and prepped. Im not a painter.

Zer0 09-12-2017 01:26 PM

2 Attachment(s)
Sprayed primer on firewall to prevent rust until firewall mods are complete, and it is ready for paint. Made the last patch panel will weld it in smooth it out and send it to paint. Hopefully by next week.

Zer0 09-14-2017 04:38 PM

1 Attachment(s)
Bulkhead for Ac lines and heater core lines arrived.

Zer0 09-20-2017 09:46 PM

2 Attachment(s)
A little progress.

ILLSMOQ 10-26-2017 02:49 PM

Looking good...big fan of the clean firewall idea.

Zer0 11-10-2017 10:57 PM

Quote:

Originally Posted by ILLSMOQ (Post 2996753)
Looking good...big fan of the clean firewall idea.

Thanks. Trying to get back out to the garage soon. Nice cool weather lately.

Zer0 12-03-2017 06:41 AM

3 Attachment(s)
Pictures of the clutch mater cylinder relocation bracket I made. I will post pictures of the modified pedal assembly to go with it today when I get home.

Zer0 12-05-2017 03:40 AM

4 Attachment(s)
Modified pedal assembly to line up actuating lever to master cylinder. Moved 3" to the left.

Zer0 01-13-2018 07:37 PM

Ordered Sabelt gt160 seats, aluminium mounts, and 6 point harnesses with aluminium adj

Also ordered a multipoint Cage produced by Custom Cages.

If all goes well, and they don't get held up at the port I should have everything next month.

Zer0 02-22-2018 03:23 AM

Cage arrived. Still waiting on my seats, harnesses, and mounts. Going to order custom cages seat mount tube kit, and welding rod Friday. So I can get rolling on the install when I get the seats.

Zer0 02-24-2018 01:16 AM

Seats, harnesses, and brackets arrived pictures coming soon.

Zer0 02-28-2018 04:11 PM

1 Attachment(s)
Pics of seats

Zer0 03-15-2018 12:00 AM

2 Attachment(s)
Cleaned up the garage, and moved some new tools, and parts in. Roll Cage, jacking points, stands, and seat tube Kit's for mounting seats. Produced by custom cages out of the U.K. Purchased from rma in Colorado.

Zer0 04-20-2018 10:29 PM

Will be starting to strip the seam sealer out and seam weld soon. I plan on using internal frame sealer from Eastwood to seal up internal areas I can't paint after stitch welding to prevent rust. Anyone with experience stitch welding and coating areas after welding input is welcome for best products, to methods. Thanks in advance.

Zer0 07-30-2018 08:34 PM

Dry sump
 
4 Attachment(s)
Dry sump arrived

DaSilva3525 07-30-2018 08:40 PM

Quote:

Originally Posted by Zer0 (Post 3116136)
Dry sump arrived

Daaaaaaayum :eyebulge:

:clap:

Keep that motivation up, she's turning out to be a beast right off the bat

Zer0 08-01-2018 01:48 PM

1 Attachment(s)
S.P.E.C super twin clutch assembly

Zer0 08-03-2018 04:15 PM

1 Attachment(s)
ATI Super Damper and supercharger pulley.

Zer0 08-06-2018 02:00 PM

1 Attachment(s)
A few more parts arrived

thosey7 08-06-2018 03:05 PM

Holy smokes, sick build!

Boudin 08-07-2018 09:41 PM

Following....

Curious what route you're going with trans and ECU?

Sent from my SM-G965U using Tapatalk

Zer0 08-07-2018 09:56 PM

Quote:

Originally Posted by Boudin (Post 3119061)
Following....

Curious what route you're going with trans and ECU?

Sent from my SM-G965U using Tapatalk

T56 magnum xl close ratio.

Gm ecu total rewire of car to eliminate can bus.

Aim dataloger dash setup

Smartwire power distribution module to simplify things.

DIY 08-07-2018 10:29 PM

Nice project, subscribed.

Zer0 08-11-2018 11:24 PM

The measurements on the engine side of my Vorshlag mounts won't work with a LT4. Not surprised they were designed for a LS swap. I was able to find laser cut motor side mount plates to use to make your own mounts, I also found laser cut tabs. I purchased both, and will use them to make my own engine side mounts that will hopefully work with my lower Crossmember side Vorshlag mounts. If not I will have to make that side as well. We will see how far back, and how much lower I can go with the engine

HawaiianMike 08-21-2018 04:36 PM

Love the build so far! I don't know why but I never considered moving the heater hoses until this thread.


Will be following very closely as I plan on purchasing a wrecked camaro for its lt1 & Trans.

Zer0 08-22-2018 03:47 AM

Motor prep.
 
3 Attachment(s)
I removed the oil pump, replaced the plastic oil dumbbell with a aluminum machined unit, and swaped out the oil pan


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