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-   -   Works stage 2 install help (https://www.ft86club.com/forums/showthread.php?t=118969)

drz400dude 05-28-2017 11:20 PM
Works stage 2 install help
 
I'm trying to bolt the oil drain tube to the turbo and the exhaust flange is so close I can't get the bolt in the hole. Any suggestions?https://uploads.tapatalk-cdn.com/201...0d4781fbda.jpg

Irace86.2.0 05-28-2017 11:44 PM
Does the bolt fit when the flange isnt there? If so then don't tighten the other bolt down before the difficult one is in place. Especially don't connect it at the top if you can.

Dipstik-sportech 05-28-2017 11:55 PM
Loosen the bolts on the turbo housing on both the intake and exhaust housings and rotate the center section to get the bolt in an easier location

drz400dude 05-29-2017 01:26 AM
Quote:
Originally Posted by Irace86.2.0 (Post 2918300)
Does the bolt fit when the flange isnt there? If so then don't tighten the other bolt down before the difficult one is in place. Especially don't connect it at the top if you can.
No. Even if the oil drain flange is removed it still doesn't fit.

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Irace86.2.0 05-29-2017 01:37 AM
Quote:
Originally Posted by drz400dude (Post 2918329)
No. Even if the oil drain flange is removed it still doesn't fit.

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So you are either using the wrong bolts for those holes or the dimensions are off by the manufacturer. Your options are to reconsider how to make it fit or contact the manufacturer.

You may need to post more pics for others to help see what is wrong. Or you can get a smaller bolt.


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Irace86.2.0 05-29-2017 01:40 AM
Quote:
Originally Posted by drz400dude (Post 2918329)
No. Even if the oil drain flange is removed it still doesn't fit.

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On second look, have you tried rotating the turbo housing?


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Irace86.2.0 05-29-2017 01:49 AM
Quote:
Originally Posted by Irace86.2.0 (Post 2918336)
On second look, have you tried rotating the turbo housing?


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https://youtu.be/amSFViIAWew



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drz400dude 05-29-2017 11:46 AM
Quote:
Originally Posted by Irace86.2.0 (Post 2918336)
On second look, have you tried rotating the turbo housing?


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Hmm. I'll give this a shot. Seems like they would have just provided shorter bolts. Or at least mentioned this in the directions.

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drz400dude 05-29-2017 12:26 PM
Quote:
Originally Posted by Irace86.2.0 (Post 2918340)
https://youtu.be/amSFViIAWew



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This worked perfectly! Aside from the E clip holding the waste gate rod shooting across the garage and taking 30 minutes to find. :eek:

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Irace86.2.0 05-29-2017 09:23 PM
Quote:
Originally Posted by drz400dude (Post 2918449)
This worked perfectly! Aside from the E clip holding the waste gate rod shooting across the garage and taking 30 minutes to find. :eek:

Sent from my SAMSUNG-SM-N920A using Tapatalk
Im glad that worked 👍


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