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-   -   NA tuning 9000rpm Element Tuning (https://www.ft86club.com/forums/showthread.php?t=99291)

Toyota86.ir 12-27-2015 09:01 AM

NA tuning 9000rpm Element Tuning
 
Hi guys
I need to know your idea about Element tuning 9000rpm NA kit :
http://elementtuning.com/competition...r-wrx-fa20dit/

did you see any dyno ? I like to see the torque curve in 7000-9000 rpm.
how much is the power gain?

before posting i looked at these posts :
http://www.ft86club.com/forums/showthread.php?t=63901
http://www.ft86club.com/forums/showthread.php?t=63723
@Element Tuning @celek

acro 12-27-2015 12:58 PM

Haven't seen would love to know though

Toyota86.ir 12-27-2015 01:07 PM

It is so interesting to me if FA20 rev 9k without dropping torque like honda king high rev engines.
Celek build is interesting and i can not wait for that:
http://www.ft86club.com/forums/showthread.php?t=63901

FRS Justin 12-27-2015 03:46 PM

I believe the 9k motor was a turbo motor. With stock cams 9k isn't going to do much.

Darryljr11 12-27-2015 03:59 PM

Ask Phil at Element Tuning. Most of us running their motors are turbocharged. He responds quickly pn facebook.

Teseo 12-27-2015 04:50 PM

:drool: This with itb!!

Wonder how much will cost

KR-S 12-27-2015 04:53 PM

Anyone have that video of the 9000 RPM turbo FA20?

FRS Justin 12-27-2015 04:58 PM

Quote:

Originally Posted by KR-S 86 (Post 2491883)
Anyone have that video of the 9000 RPM turbo FA20?

link to video on element site click on link above

Matt@Cosworth 12-27-2015 05:06 PM

Quote:

Originally Posted by FRS Justin (Post 2491847)
I believe the 9k motor was a turbo motor. With stock cams 9k isn't going to do much.

looks like the bigger valves are the key to their 9,000rpm builds that plus a bunch of undisclosed oil system mods

high revs are always nice though......

Toyota86.ir 12-28-2015 09:04 AM

http://www.ft86club.com/forums/showthread.php?t=28723
http://www.ft86club.com/forums/showthread.php?p=390105
http://www.ft86club.com/forums/showthread.php?t=87289
http://www.ft86club.com/forums/showthread.php?p=2094860
http://www.ft86club.com/forums/showthread.php?p=1404202
http://www.ft86club.com/forums/showthread.php?t=54023

Quote:

Originally Posted by arghx7 (Post 396698)
Stop comparing this engine to a Honda engine. It has a fixed valve lift. That requires big compromises. And ITB's will be very expensive and hard to control with electronic throttle.

Quote:

Originally Posted by mad_sb (Post 727334)
7800 was a no brainer for 4B11t's.
This motor can rev, but some of the ecu tables will need to be re-scaled and it will need either cams or FI to make it worth reving deep.

Quote:

Originally Posted by MattR (Post 390665)
I am also wanting to keep the engine N/A!
While definitely not the end-all factor, Rod/Stroke will also play into high-revving plans. Consider what seems to be a short rod length @ 130-131mm*. This will put your R/S ratio at 1.51-1.52. Not exactly the best starting point for a 9k engine.
A higher R/S ratio will lessen the side-load on your cylinder walls which is nice when wanting to rev to the moon
A few mentions of Honda engines. Hondas are already at an advantage for increased revs due to this factor. K20A engines were in the neighborhood of 1.62, iirc. B16A() screamers were at 1.74.
The mentioned S2000 F20C engines were at 1.82, but note that when Honda introduced the F22C for the S2000, they increased the stroke which lessened the R/S ratio to 1.65. No coincidence that they also decreased the redline.
One of many factors to consider when revving high. Looking forward to fellow all-motor builds!
*If someone knows the actual rod length measurement of the FA20 please educate me. I've been looking all over the damn place and can't seem to locate it.
:happy0180:

Quote:

Originally Posted by serialk11r (Post 391340)
Oh dear, that's going to be hard. Do cheat with E85 to get you that extra 10% :P Moving the power peak from 7k to 8k with longer duration cams and a different intake manifold (full exhaust and the rest of the jazz too) can net perhaps 8/7*165?lb-ft/150lb-ft * 200hp=251.4hp, at the crank, with very little room to play with after 8k, and a rather peaky powerband before that. From the exhaust numbers and stuff we're seeing, I think 170lb-ft shouldn't be too hard to hit. But now you are looking to find that last 10-15% "drivetrain loss", that's going to be tough on pump gas! (let's admit it, 9000rpm with a 1.5 rod stroke ratio isn't so good for the cylinder bore or bearings) E85 should get you there though, if you can direct inject all of it. When done right the charge cooling effect on pre-combustion pressures alone should be worth 3% more power, or something like that (I did some calculation a long time ago).
@MattR, I think Crower or someone did post a picture of the EJ rods next to the FA rods, and after I asked what the rod lengths were they did post it. I just remember it was 130+/-1 mm.
Actually, this should be much easier than you think, given that we're willing to accept slight compromises in cam design. I believe one of the biggest reasons for the poor low end performance of big cams is that the big amount of overlap introduces large amounts of exhaust gas into the charge, completely ruining combustion efficiency. They say direct injection helps to increase the tolerance for internal EGR, but when you're idling and the vacuum is high, any overlap is going to mean a lot of exhaust sucked back in.
Larger cams however will lose volumetric efficiency at low rpm cruising conditions, which will decrease pumping losses and allow a cooler charge which further increases efficiency.
If you see some Toyota diagrams for VVT operation, you'll notice the range of cam movement allows the stock cam to be retarded to the point where it opens several degrees after TDC. So a performance cam that doesn't go too crazy on overlap can likely maintain near stock combustion quality characteristics at low loads. I mean this for both intake and exhaust. We lose a little bit of scavenging like this, but maintain driveability and increase fuel economy.

Quote:

Originally Posted by serialk11r (Post 394968)
Oh, the heads might actually be a problem on this engine. Direct injection is picky about how the air flows into the cylinder, so you may completely ruin basically everything below 3000rpm or so if you port and polish. arghx7 said that the ports are probably "medium flow" in the sense that they introduce some tumble motion but not as much as typical DI engines thanks to the D4S setup.

Right now I am guessing the power is limited primarily by cams (and intake manifold), but once you start increasing the rev limit the heads might become the bottleneck, and there's pretty much nothing you can do at that point. The next FA20 supposedly has tumble generator valves and no port injection to address the issue with tumble flow and DI not working well at low engine speed, but that no doubt sacrifices some flow as well. How much we'll have to see.

My guess is Subaru will try to pursue high end power in the next FA by putting high flow ports with TGVs for low end combustion stability. I think the next FA20 might be something to anticipate, for this reason (it also has cooled EGR by the way, so there is no benefit to using D4S if they pull this off correctly). TGV and high flow, sounds like an oxymoron, but this is the only explanation, they could just use high tumble ports instead if they didn't care about flow.

Quote:

Originally Posted by moto-mike (Post 1405163)
Frankly I think past 200 on pump gas is definitely optimistic. We hit an honest 205 or so on E85 with Simmons' car last year (now Derek's) and I doubt you'll see too much higher. It is > 100hp/liter, to the wheels, which is damn impressive. While we could get more creative with some dyno work (such as arbitrary dynojet conversions on other dynos...) I think there's just a limit to what a 2.0l will do with stock compression--which is already a ludicrous (for an OEM) 12.5:1.

I doubt you'll see too much with cams; the stock setup is already pretty aggressive. If it weren't you wouldn't get the torque dip nor spin to nearly 8k without a massive tq drop. Thankfully the dual VVT keeps things at bay. I'd say no more than 10 hp from cams alone. Compression wise there isn't too much room if you plan on doing many miles.

ITBs sound nice, and make for great response. But the stock plenum ain't half bad for flow. Larger throttle body(ies) might make more HP but I've not seen anyone prove this just yet.

My gut tells me Subaru/Toyota are not making this one easy for the NA aftermarket. Though they certainly did for FI, given the punishment these motors are taking.

Quote:

Originally Posted by serialk11r (Post 396944)
Where did you hear about ITBs being stock? That sounds like nonsense.

You can't say 86mm stroke is perfect for high rev, but it can be brought to 8000+ if everything else allows.

It appears we have a rod:stroke ratio of about 1.51-1.52, which is close to the smallest number you'll find on production engines. The actual difference between the piston motion at 1.51 and 1.7 isn't that big mathematically speaking, but OEMs refuse to let an engine with a short rod rev, something to think about.


Toyota86.ir 12-28-2015 11:40 AM

Quote:

Originally Posted by Matt@Cosworth (Post 2491891)
looks like the bigger valves are the key to their 9,000rpm builds that plus a bunch of undisclosed oil system mods

high revs are always nice though......

It seems the Head is the limit.
i want to be sure before project.
i need to see dyno result

celek 12-31-2015 10:52 AM

Quote:

Originally Posted by Toyota86.ir (Post 2492342)
It seems the Head is the limit.
i want to be sure before project.
i need to see dyno result

Head is not the limiting factor it flows around 270CFM at .470 Lift in stock form the head flows fine and with minor work it can make 700+ WHP with a turbo. Bigger valves are a waste in an NA platform. The limiting factors are cams, springs retainers, rockers and the factory intake manifold.

EAGLE5 12-31-2015 11:30 AM

Plus the tune, timing, and header. Chase NA power if you want to burn money. A cheap turbo kit will produce more power everywhere, all for less money.

CSG Mike 12-31-2015 05:06 PM

Quote:

Originally Posted by celek (Post 2495236)
Head is not the limiting factor it flows around 270CFM at .470 Lift in stock form the head flows fine and with minor work it can make 700+ WHP with a turbo. Bigger valves are a waste in an NA platform. The limiting factors are cams, springs retainers, rockers and the factory intake manifold.

The FA20 is barely in B18C territory. Not terribly impressive given the engine is nearly 2 decades newer.

shdobxr 12-31-2015 06:32 PM

1 Attachment(s)
Check out the ptuning header. With a tune and just that I hit 207 today.

Attachment 128194


Sent from my iPhone using Tapatalk

cdrazic93 12-31-2015 07:03 PM

Quote:

Originally Posted by CSG Mike (Post 2495569)
The FA20 is barely in B18C territory. Not terribly impressive given the engine is nearly 2 decades newer.

At this engine size though, you dont need anything thatll flow like a fire hydrant. What you need is nice ass piston heads con rods and a billet crank and a semi closed deck; but thats expensive and heavy.

CSG Mike 12-31-2015 07:12 PM

Quote:

Originally Posted by cdrazic93 (Post 2495648)
At this engine size though, you dont need anything thatll flow like a fire hydrant. What you need is nice ass piston heads con rods and a billet crank and a semi closed deck; but thats expensive and heavy.

Tell that to a (also 2.0L) F20C, which flows nearly 25% more than a B18/FA20.

Exhaust gas evacuation is a major hinderance to making power with the FA20. That's why the Ace header makes such a huge power gain; it addresses the weakest point of the engine.

cdrazic93 12-31-2015 07:23 PM

Quote:

Originally Posted by CSG Mike (Post 2495654)
Tell that to a (also 2.0L) F20C, which flows nearly 25% more than a B18/FA20.

Exhaust gas evacuation is a major hinderance to making power with the FA20. That's why the Ace header makes such a huge power gain; it addresses the weakest point of the engine.

I was literally thinking about the exhaust valves when i was typing that response...god damn it Mike lol.

CSG Mike 12-31-2015 07:37 PM

Quote:

Originally Posted by cdrazic93 (Post 2495664)
I was literally thinking about the exhaust valves when i was typing that response...god damn it Mike lol.

Too bad there's barely any space for huge valves...

cdrazic93 12-31-2015 08:22 PM

Quote:

Originally Posted by CSG Mike (Post 2495677)
Too bad there's barely any space for huge valves...

If we're going to get into the nit and grit of the headwork, the unit itself is too small. The cams take up alot of the room which leaves little to the imagination for extended valve stems or any kind of over sized valves. Im sure the 2015 differences vs 2013 differences are minute, but I bet the newer cams are slimmer for the extended valve stems.

I just want them to do something about the rocker arms...

celek 01-04-2016 09:17 AM

Quote:

Originally Posted by jsimon7777 (Post 2495288)
Plus the tune, timing, and header. Chase NA power if you want to burn money. A cheap turbo kit will produce more power everywhere, all for less money.

Cheap
Reliable
Fast

Pick 2 , Don't think you will get 400+ WHP reliably with a turbo cheap.
You will still need to build because everyone is greedy. #justonemorepsi

EAGLE5 01-04-2016 11:33 AM

Quote:

Originally Posted by celek (Post 2497659)
Cheap
Reliable
Fast

Pick 2 , Don't think you will get 400+ WHP reliably with a turbo cheap.
You will still need to build because everyone is greedy. #justonemorepsi

280WHP reliably is a turbo kit away. $3-4k and you're done. 4-5k if you want a custom tune and track-level cooling. 250WHP would take an inordinate amount of work, and the power would not be as usable - slower car. 400+WHP? Well, that's a different story. Then I'd call Element or another good shop, tell them your goals, and write a check.

CSG Mike 01-04-2016 02:22 PM

Quote:

Originally Posted by jsimon7777 (Post 2497747)
280WHP reliably is a turbo kit away. $3-4k and you're done. 4-5k if you want a custom tune and track-level cooling. 250WHP would take an inordinate amount of work, and the power would not be as usable - slower car. 400+WHP? Well, that's a different story. Then I'd call Element or another good shop, tell them your goals, and write a check.

I'd love to see this done... 5k for a 280whp turbo setup that won't overheat on me at the track, because if such a thing existed, I'd rather have 280whp on a turbo than 280whp on a SC.

go_a_way1 01-04-2016 02:32 PM

Quote:

Originally Posted by celek (Post 2497659)
Cheap
Reliable
Fast

Pick 2 , Don't think you will get 400+ WHP reliably with a turbo cheap.
You will still need to build because everyone is greedy. #justonemorepsi

Cheap
Reliable
Fast

Pick 2

I live by those words

EAGLE5 01-04-2016 02:45 PM

Quote:

Originally Posted by CSG Mike (Post 2497906)
I'd love to see this done... 5k for a 280whp turbo setup that won't overheat on me at the track, because if such a thing existed, I'd rather have 280whp on a turbo than 280whp on a SC.

Most people will do just great in 25 minute sessions with just a big oil cooler and maybe a radiator. You, however, are some other kind of beast. On a 100+ degree day, all bets are off. I've seen a well-prepped Jackson SC overheat on a 115 degree day.

Gear_One_Performance 01-04-2016 03:14 PM

Quote:

Originally Posted by go_a_way1 (Post 2497916)
Cheap
Reliable
Fast

Pick 2

I live by those words

In this instance we also need to add "common" in 5 or 6 years time a lot of this stuff will be figured out and easy to come by, the NA guys are still working a lot of it out for the first time.

CSG Mike 01-04-2016 03:21 PM

Quote:

Originally Posted by jsimon7777 (Post 2497949)
Most people will do just great in 25 minute sessions with just a big oil cooler and maybe a radiator. You, however, are some other kind of beast. On a 100+ degree day, all bets are off. I've seen a well-prepped Jackson SC overheat on a 115 degree day.

Every single (literally, 100%) turbo FRS/BRZ owners who've taken my challenge, have both (initially):

- Had their cars overheat in 1 hot lap or less
- Overheated their own cars the same day, after seeing what the car can do with me behind the wheel; a demo of the car's capability changes your perspective dramatically.

Many of these owners now have cars that don't overheat, but are in far deeper than 5k (double to triple that for powertrain and supporting mods is a more common figure).

mkivsoopra 01-04-2016 04:51 PM

Quote:

Originally Posted by CSG Mike (Post 2497986)
Every single (literally, 100%) turbo FRS/BRZ owners who've taken my challenge, have both (initially):

- Had their cars overheat in 1 hot lap or less
- Overheated their own cars the same day, after seeing what the car can do with me behind the wheel; a demo of the car's capability changes your perspective dramatically.

Many of these owners now have cars that don't overheat, but are in far deeper than 5k (double to triple that for powertrain and supporting mods is a more common figure).

+1 lol

Toyota86.ir 01-04-2016 04:54 PM

Quote:

Originally Posted by celek (Post 2495236)
Head is not the limiting factor it flows around 270CFM at .470 Lift in stock form the head flows fine and with minor work it can make 700+ WHP with a turbo. Bigger valves are a waste in an NA platform. The limiting factors are cams, springs retainers, rockers and the factory intake manifold.

Celek
I follow your build thread , can't wait to see your dyno ?

zdr93523 09-09-2016 02:57 AM

Quote:

Originally Posted by jsimon7777 (Post 2497949)
Most people will do just great in 25 minute sessions with just a big oil cooler and maybe a radiator. You, however, are some other kind of beast. On a 100+ degree day, all bets are off. I've seen a well-prepped Jackson SC overheat on a 115 degree day.

I've seen a turbo car overheat in 1 lap and Jackson SC cars overheat in 85 degree weather. The blessings of racing at 4000+ feet elevation. The air is so thin it has near zero cooling capacity.

JustAnEngineer 01-18-2017 08:08 PM

How much more power would a built engine with a 9000 rpm redline like this make with a centrifugal supercharger (like JRSC) over a stock engine redline (also with JRSC)?

Ignoring all the peripheral mods required to get this all running. My understanding is that higher rpm would allow you to hit more boost but would it just be marginal? Just curious from a theoretical point.

why? 01-20-2017 08:20 PM

Quote:

Originally Posted by JustAnEngineer (Post 2834530)
How much more power would a built engine with a 9000 rpm redline like this make with a centrifugal supercharger (like JRSC) over a stock engine redline (also with JRSC)?

Ignoring all the peripheral mods required to get this all running. My understanding is that higher rpm would allow you to hit more boost but would it just be marginal? Just curious from a theoretical point.

The problem is the mods aren't peripheral. The stock engine can go a bit more without mods but I believe I've read the highest is 8200 or 8300 rpm's before the oil system cannot keep up any more.

If you check out the link to element tuning, they dress up all sorts of fancy parts and the like but then admit they made wholesale changes to the engine to get enough oil into the engine.

A fully built engine is really the only way to hit 9k without the engine being a time bomb, and when you see the prices on that link aka $7400 to really get the power from the revs, is it really worth it to you?


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