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-   -   Transmission Problem (https://www.ft86club.com/forums/showthread.php?t=19985)

frosty86 10-17-2012 06:26 AM

Transmission Problem
 
I've been babying this 86 from the first day I got it and the 2nd gear no longer shifts smoothly no matter how slowly and delicately I do it. There's always a nudge when the gear locks in. It never used to do this but all sorts of funny stuff started happening after 400 miles for me (including pet crickets in my engine and rattling rear end).
It also occasionally makes funny slushy noises like I'm grinding glass slowly in a power blender. This happens often when I'm going downhill or uphill. Shift knob also feels tacky and stiff.
My dealer insists that it's all ECU and that everything is ECU related. :iono: I just can't wrap my head around regarding how a small chip would make it all go away at once.

What if the car just has a bad transmission and engine to begin with?
What are they gonna do, replace the whole car for us? (rhetorical question)

Anyway, my real question is, anyone else here experiencing noticeable increase in roughness in their transmission?

_F-R-S_ 10-17-2012 06:39 AM

Try changing the transmission fluid,, worth a try

post_break 10-17-2012 09:26 AM

I have had a crunchy 2nd for a long time. The perrin rear shift bushing fixed it completely (except for the first time I shift into 2nd when everything is cold). Definitely try it. It's a $40 upgrade. The stock bushing is pathetic and now every gear for me is smooth. Also I swapped to motul fluids in the transmission and that helped too.

Cheddar 10-17-2012 09:30 AM

Same here since day 1 its always "clunked" into 2nd when normal driving. After 4000 miles iv noticed once its warmed up, it goes away.

DarkSunrise 10-17-2012 09:32 AM

My 2nd gear was notchy at the beginning, but now is smooth as butter. I haven't changed anything on the car, so not sure how it happened. But now my 5th gear is getting notchy, feeling the "nudge" every once in a while going into the gate.

twodollarcuts 11-02-2012 06:18 PM

Having the same problem with 2nd at times. I'm finding that shifting into 6th can feel like a chore, like there's something blocking me from shifting into gear. Started feeling it just this week. I'm a little over 2000 miles now, but I'm doing a lot more inner-city driving while during the first 1500 I did mainly freeways. It's good to know I'm not the only one, but it sucks having the problem.

zoomzoomers 11-02-2012 06:24 PM

From the sounds of it you guys seem to be experiencing some syncro issues. Maybe an expert can chime in here. Good luck guys.

Sigh-on-Rice 11-02-2012 08:48 PM

Quote:

Originally Posted by frosty86 (Post 502324)
the 2nd gear no longer shifts smoothly no matter how slowly and delicately I do it. There's always a nudge when the gear locks in.

This car is my 4th car with manual transmission and I felt the same way on the other cars too, so I'm just thinking this is normal.

Quote:

Originally Posted by frosty86 (Post 502324)
pet crickets in my engine

Hopefully, we get this fixed someday. I'm not getting this fixed just yet because I hear that the noise comes back in less than 1000 miles after the fix.

Quote:

Originally Posted by frosty86 (Post 502324)
rattling rear end

I'm not sure what kind of noise you're hearing, but I pretty much listed down all the noise coming from the rear.
http://www.ft86club.com/forums/showthread.php?t=13451

Quote:

Originally Posted by frosty86 (Post 502324)
It also occasionally makes funny slushy noises like I'm grinding glass slowly in a power blender. This happens often when I'm going downhill or uphill.

If you're talking about the clutch noise, then I noticed it too. It seems like it's normal noise for this type of clutch.
http://www.ft86club.com/forums/showthread.php?t=8112
http://www.ft86club.com/forums/showthread.php?t=8344

Quote:

Originally Posted by frosty86 (Post 502324)
Anyway, my real question is, anyone else here experiencing noticeable increase in roughness in their transmission?

I believe my 2nd gear got a little bit smoother after 3k to 4k miles. But it never is as smooth as 3rd, 4th, and etc. I'd say it's not something you should be worried about.

Gen 11-02-2012 11:40 PM

I have no shifting problems at low RPMs. At High RPMs it seems 3rd and 4th gear almost always grind with a quick shift. To prevent grinding, I pretty much have to wait a full second after clutch in before shifting.

dsgerbc 11-02-2012 11:49 PM

What annoys me is that it won't go into 2nd smoothly even if I rev-match downshifts perfectly.

_F-R-S_ 11-02-2012 11:53 PM

How much of a reaistance does it give. Its normal to have a little and is it ever smooth

jesperswe 11-03-2012 07:00 AM

My 2nd gear gets better the warmer it is. When cold it's much harder to get in and sometimes make strange sounds :D
But since I got warranty I don't really bother about it. I think every manual sportscar i've ever owned had harder 2nd gear shift.

I've always thought that they make the syncros or something harder/tougher on 2nd gear,
because people tend to WOT in 1st then fast shift to 2nd alot more often/faster than full WOT 2nd to 3rd for example?
Atleast I do it quite often since i mostly do city miles.

djliquidsteele 11-03-2012 09:59 AM

P-E-N-T-O-S-I-N

Seriously, worth the upgrade for transmission fluid. I don't know if all high performance transmission fluid makes it feel this good, but I'm telling you, every gear is buttery smooth whether its cold or warm.

OrbitalEllipses 11-03-2012 10:49 AM

Mine doesn't make noises unless I fuck up the shifts, which does happen. 2nd gear doesn't FEEL good when cold, especially when it's been cold out at night. It sounds like you're having problems beyond that though.

Jamie James 12-15-2013 04:21 PM

My FR-S has the same shifting problem... with 1,450 miles the notchy shifting is getting worse. When I went to the dealership... the first thing he said was..." we need to charge 95 dollars fro a diagnostics to see if the car has been abused".
Starting to wish I bought a Camero instead.

mike the snake 12-15-2013 05:53 PM

I took my BRZ to the dealership for notchy shifting into 2nd and 3rd gears.

The tech drove the car with me, and said he couldn't feel anything funny. Of course, as soon as I'm back behind the wheel, I felt the same thing I'd been complaining about, but they weren't going to do anything.

Changing the fluids to Motul here soon, hopefully that will help.

Jamie James 12-15-2013 07:16 PM

A sports car that cost 28 grand should not need any additional after market parts, or work. If the dealership mechanic acts like nothing is wrong during my Tuesday appt. I will file a complaint with the state.

mike the snake 12-15-2013 09:03 PM

Same dealership overfilled my engine by over an inch above the full dot on the dipstick. When I took it back, they told me they normally overfilled these engines and the high level was just fine and nothing to worry about.

I asked them to remove the extra oil anyways.

Luis_GT 12-15-2013 09:43 PM

I never had a problem with 2nd gear, but I did have once in a blue moon 5th gear scrunch... I replaced the oil with Motul 300 and it has made my transmission buttery smooth

strat61caster 12-16-2013 02:27 AM

I think the key word for this transmission (outside of magazine reviews) is "unrefined".

I don't think you'd be that much happier in a Camaro, they have similar if not worse build quality issues. But you wouldn't be the first or last to trade in your Toyobaru for a Chevy.

http://www.camaro5.com/forums/forumdisplay.php?f=70

raytrix 12-16-2013 11:07 AM

Motul 300 + rear shifter bushing = fix. Cold starts the gears are notchy but after 20-30 mins of driving it is smooth.

frslee 12-16-2013 11:10 AM

@frosty86 how's your car feeling?

Jamie James 12-21-2013 04:36 AM

6 speed
 
Went to a second dealership... the service manager was great. We went for a test drive, then he kept my car over night in order to drive it with a cold transmission. He told me a number of FRS owners had notchy shifting issues. He did not think my car has a problem. At least I have a service record.:. Stating my shiftin issues. He said not to install an aftermarket transmission mount insert. Synthetic oil is my next step. Found a good "how to" on u tube... a guy named Gino, with a white FRS has a number of posts.

Dipstik-sportech 12-21-2013 06:34 AM

It's the synchro design. I have a trans apart on my bench and I've never seen a more needlessly complex but stupid design before. I'm not sure what aisin was thinking but this will become a more wide spread issue mark my words

Sent from my Nexus 5 using Tapatalk

radroach 12-21-2013 07:13 AM

@Dipstik-sportech guess you're talking about the triple-cone syncro design. pics?

Gords_zenith 05-03-2014 09:19 AM

Bump for pics?

I recently just ran into a bit of an issue this morning. I was leaving work and came to a light so I put it in neutral and let the clutch out, but when the light went green, I pushed in the clutch and tried to select 1st but couldn't. It's like it was physically blocked and so I tried 2,3,4 and finally got 3rd to bite. Than was able to select 1st. I also have a clutch squeak when depressing the pedal near the end of its stroke. I have 46000km and a tranny fluid change at 10k. I'm thinking it's my throwout bearing or pilot bearing, thoughts?

ichangeDoil 10-30-2014 03:02 PM

FR-S transmission problems
 
Quote:

Originally Posted by frosty86 (Post 502324)
I've been babying this 86 from the first day I got it and the 2nd gear no longer shifts smoothly no matter how slowly and delicately I do it. There's always a nudge when the gear locks in. It never used to do this but all sorts of funny stuff started happening after 400 miles for me (including pet crickets in my engine and rattling rear end).
It also occasionally makes funny slushy noises like I'm grinding glass slowly in a power blender. This happens often when I'm going downhill or uphill. Shift knob also feels tacky and stiff.
My dealer insists that it's all ECU and that everything is ECU related. :iono: I just can't wrap my head around regarding how a small chip would make it all go away at once.

What if the car just has a bad transmission and engine to begin with?
What are they gonna do, replace the whole car for us? (rhetorical question)

Anyway, my real question is, anyone else here experiencing noticeable increase in roughness in their transmission?

I am having the same problems with my FR-S they are pulling the transmission to what's is wrong most likely it's sinkrows this tranny is very week I work at the dealership as a tech we've had to replace two already both under
20k miles mines 21k

Koa 10-30-2014 03:43 PM

I don't mean to offend you but I hope you aren't the one doing the rebuilds ^

(many don't even know what a synchro does or where it's located on a car so I am just teasing you 'bout the spelling ;) )

Aqrab 07-20-2015 07:30 AM

Same here notchy shifting into 3rd (noise)
Any fix for this ?

strat61caster 07-20-2015 12:03 PM

Quote:

Originally Posted by Aqrab (Post 2327215)
Same here notchy shifting into 3rd (noise)
Any fix for this ?

Depends on what the problem is.

Lots and lots of complaints about a rough transmission and it will be next to impossible to assess over the internet, no video or data log will show a problem (unless there is a terrible noise) so objectively speaking all people can do is assume either you are exaggerating or the transmission is totally broken, there is not much in between when it comes to transmissions.

If it's subjective (I mean your transmission is not broken), you shift style can greatly change how it feels, smooth deliberate shifting action while nailing the timing relating the appropriate flywheel rpm to transmission rpm will make this transmission feel like a freshly zambonied ice rink. Being sloppy will reward you with resistance, jerkiness and strange noises.

There's also a matter of perspective, what was your prior MT experience? A FWD car will have a cable actuated gear lever that will eliminate a lot of feedback from the transmission, whearas the 86's gear lever is rigidly attached to the transmission. In other words the roughness of the 86's transmission is amplified and may have existed in your last car but was numbed by the design.

My advice to transmission roughness complaints is to play with your technique and put some miles on the car, I'm at 40k miles and everything is smoother than it was at 20k or 6 miles. And sometimes even now when I'm out of sync the transmission will kick me in the face with a nice big "chunk".

Some people swear by changing the transmission fluid to Motul or Pentosin (although Pentosin seems to have garnered less followers recently), after switching to Motul at 30k I did feel (note: feel, not strongly objectively observe, it could be entirely placebo) that the transmission was smoother, but not smooth enough to try and convert everyone. I felt the improvement solely due to driving the car and adjusting to it as well as breaking it in was much greater.

Just my 2 cents.

Tcoat 07-20-2015 12:48 PM

Quote:

Originally Posted by strat61caster (Post 2327430)
Depends on what the problem is.

Lots and lots of complaints about a rough transmission and it will be next to impossible to assess over the internet, no video or data log will show a problem (unless there is a terrible noise) so objectively speaking all people can do is assume either you are exaggerating or the transmission is totally broken, there is not much in between when it comes to transmissions.

If it's subjective (I mean your transmission is not broken), you shift style can greatly change how it feels, smooth deliberate shifting action while nailing the timing relating the appropriate flywheel rpm to transmission rpm will make this transmission feel like a freshly zambonied ice rink. Being sloppy will reward you with resistance, jerkiness and strange noises.

There's also a matter of perspective, what was your prior MT experience? A FWD car will have a cable actuated gear lever that will eliminate a lot of feedback from the transmission, whearas the 86's gear lever is rigidly attached to the transmission. In other words the roughness of the 86's transmission is amplified and may have existed in your last car but was numbed by the design.

My advice to transmission roughness complaints is to play with your technique and put some miles on the car, I'm at 40k miles and everything is smoother than it was at 20k or 6 miles. And sometimes even now when I'm out of sync the transmission will kick me in the face with a nice big "chunk".

Some people swear by changing the transmission fluid to Motul or Pentosin (although Pentosin seems to have garnered less followers recently), after switching to Motul at 30k I did feel (note: feel, not strongly objectively observe, it could be entirely placebo) that the transmission was smoother, but not smooth enough to try and convert everyone. I felt the improvement solely due to driving the car and adjusting to it as well as breaking it in was much greater.

Just my 2 cents.

This^ This^ and This^
My son in law jumps in mine and try's to bully the shifter around like he does in his Mazda while complaining every minute about how bad it is and that it fights every shift (he attended the Vin Diesel school of shifting I think). He then rides and watches in awe as I gently push or pull it into every gear with the tips of my fingers or palm of my hand.
No matter how many times I tell him to do it right as soon as he is back in the seat he starts trying to force his will upon it and loses the battle. If he were on here he would probably be screaming about the "crappy" trannys they used.

Bergen23 07-20-2015 05:50 PM

Quote:

Originally Posted by Tcoat (Post 2327509)
This^ This^ and This^
My son in law jumps in mine and try's to bully the shifter around like he does in his Mazda while complaining every minute about how bad it is and that it fights every shift (he attended the Vin Diesel school of shifting I think). He then rides and watches in awe as I gently push or pull it into every gear with the tips of my fingers or palm of my hand.
No matter how many times I tell him to do it right as soon as he is back in the seat he starts trying to force his will upon it and loses the battle. If he were on here he would probably be screaming about the "crappy" trannys they used.

That was one of the things I noticed while on my test drive. The salesman just handed me the keys and said "have fun". I was coming from a 2001 Mazda 626 and while it wasn't necessary to use a lot of force while shifting, you had to be firm on it. In the FRS, I did that for the first KM or so, then got a better feel and used less force and more finesse.

I'm hoping my car gets written off so I can buy another in a manual, given I have a work truck I commute in, so the FRS has literally become a weekend toy for me, and my ankle doesn't give me shit unless I'm in stop and go. That is rarely the case when I'm driving the car now.

PickledRage 08-04-2015 05:58 PM

I fought with this same issue for a while. I looked all over this forum for fixes and tips, and other sites as well. I kept seeing "check the warranty" and most of all "change to motul fluid", or "cold shifting is hard" but the one thing I found to work and I wish I could find the thread again to post here, it's all about learning how to drive the car. There is nothing wrong with the tranny. Fluid won't change anything much. And I know it will be hard for us "car guys" to swallow our pride and say we know how to drive, but seriously it's how you drive the car. I have had mine for a few months now and when I first got it I thought the same thing as everyone else on this thread and many others. But then I put sometime into learning the car and I found how to love it and drive it smoothly.

Here are some tips if you wish to try them.

1. let the car warm up when you get in. Wait till you here the revs drop and the oil and fluids kick in. Takes about a minute.

2. Drive a 1/4 mile or so down your street in first gear to get the fluid moving around and tranny warmed and ready to move.

3. Take first up to 4000-4500rpm before shifting into second every time. It's a high revving engine designed to be drifting or on the track at high revs.

4. Always shift every gear between 3500-4500rpms for a smoother shift.

5. Never down shift this car into first unless completely stopped, and never into second unless under 10-15mph while street driving. On track down shift when needed at higher revs to keep power up.

I know it sounds silly but this car is built like a racecar, and racecars do not drive like all your other street cars. Hopefully you get your car figured out and love it as much as I love mine, and no one buys a Camaro instead...:burnrubber:

Tcoat 08-04-2015 06:59 PM

Quote:

Originally Posted by PickledRage (Post 2346079)
I fought with this same issue for a while. I looked all over this forum for fixes and tips, and other sites as well. I kept seeing "check the warranty" and most of all "change to motul fluid", or "cold shifting is hard" but the one thing I found to work and I wish I could find the thread again to post here, it's all about learning how to drive the car. There is nothing wrong with the tranny. Fluid won't change anything much. And I know it will be hard for us "car guys" to swallow our pride and say we know how to drive, but seriously it's how you drive the car. I have had mine for a few months now and when I first got it I thought the same thing as everyone else on this thread and many others. But then I put sometime into learning the car and I found how to love it and drive it smoothly.

Here are some tips if you wish to try them.

1. let the car warm up when you get in. Wait till you here the revs drop and the oil and fluids kick in. Takes about a minute.

2. Drive a 1/4 mile or so down your street in first gear to get the fluid moving around and tranny warmed and ready to move.

3. Take first up to 4000-4500rpm before shifting into second every time. It's a high revving engine designed to be drifting or on the track at high revs.

4. Always shift every gear between 3500-4500rpms for a smoother shift.

5. Never down shift this car into first unless completely stopped, and never into second unless under 10-15mph while street driving. On track down shift when needed at higher revs to keep power up.

I know it sounds silly but this car is built like a racecar, and racecars do not drive like all your other street cars. Hopefully you get your car figured out and love it as much as I love mine, and no one buys a Camaro instead...:burnrubber:

This is exactly what people need to do^^^^^
Do not take your driving tips from Vin Diesel. There is no need to hammer the shifter through the gears.
Loosen up your grip on that knob and guide it into place with your fingertips and base of your palm. I have never once felt mine was hard to shift under any conditions.

ol_dirty_dmo 10-21-2015 07:50 AM

Mine does that same exact thing. It's almost like its grinding into 2nd and notchy into third. I've read that these transmissions eat up the fluid and flake the metal off very easily. Ive been reading up on it and it said about every 20k to 25k miles you should get your gear oil changed and why not upgrade to better gear oil? I'm gonna do mine soon too. If y'all are super worried and it's still happening after a fluid flush, you have a 5 year/60k mile warranty. Tell them you think the solenoids are bad

ol_dirty_dmo 10-21-2015 07:51 AM

On a side note, for people who have switched the gear oil out, what weight did you use?? Thank you ahead of time!

TheVoiceOfReason 10-21-2015 09:17 AM

Quote:

Originally Posted by ol_dirty_dmo (Post 2426808)
Mine does that same exact thing. It's almost like its grinding into 2nd and notchy into third. I've read that these transmissions eat up the fluid and flake the metal off very easily. Ive been reading up on it and it said about every 20k to 25k miles you should get your gear oil changed and why not upgrade to better gear oil? I'm gonna do mine soon too. If y'all are super worried and it's still happening after a fluid flush, you have a 5 year/60k mile warranty. Tell them you think the solenoids are bad



I've never heard anywhere that these transmissions "flake off metal." It's normal to have some metal on the magnet after break in.


There are no solenoids in an MT.


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