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-   -   Not starting, lurches into gear (https://www.ft86club.com/forums/showthread.php?t=143927)

Abz 86 01-20-2021 01:21 AM

Not starting, lurches into gear
 
I have a 2015 GTS automatic 86 , the car only turns on after disconeccting and reconnecting the battery, I need to do this everytime I start, when I put the car into drive it jerks forward. I've had the car looked at by a Toyota dealership, 3 mechanics and 1 transmission specialist and none have been successful in identifying the issue. I was told it could be the inhibitor switch on the transmission. I replaced that, I was told it could be the transmission, I replaced that (yes the entire transmission) nothing has solved the problem. Im 99% sure it is an electrical issue. I came across an 86 repair manual with wiring diagram on starting system in the car. There is a rectangular module behind the glovebox where if I unplug the top connector for 10sec and reconnect the car starts, I need to do this for every start. Also while I am driving the abs, cel and traction light all come on.
So my question is, could this module be the cause of my problem, I ask this because it is 700$ and 6 weeks away in Japan so I don't want to get it and not have the issue solved.
Has anyone ever had such an issue?
I'm honestly so lost with this car and I really want to be able to fix this I don't want to have to sell it.

mswbrz 01-20-2021 03:35 AM

So many qs.....
Has the car been in any past wrecks ?
Have you tried more than one dealer ? Under warranty or just expired ?
Are your mechanics familiar with Frs Brz ?
What state are you in ?



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mswbrz 01-20-2021 03:36 AM

Why not pull that module that’s in the glove box from another 86 or Brz and see if it fixes rather buying , I’m sure if your close to anyone in this community they may be down to let your try for a beer or smoke out ʕ•̫͡•ʕ̫͡ʕ•͓͡•ʔ-̫͡-ʕ•̫͡•ʔ̫͡ʔ-̫͡-ʔ


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Abz 86 01-20-2021 10:12 AM

Quote:

Originally Posted by mswbrz (Post 3400862)
So many qs.....
Has the car been in any past wrecks ?
Have you tried more than one dealer ? Under warranty or just expired ?
Are your mechanics familiar with Frs Brz ?
What state are you in ?



Sent from my iPhone using Tapatalk


First off I live in Sydney Australia, I purchased the car wrecked in February 2019 at 30kms damage was to the passenger door, fender and airbags, I have since put on an additional 8000km on the car. Only one of the mechanics that saw the car were familiar with them, he works as a mechanic for a wrecker that specialises only in the twins. He said he's never heard of this issue before. I tried sourcing a used module from the wrecker but it seems I need a module with identical number. I am going to try a second Toyota dealer tomorrow

humfrz 01-20-2021 12:42 PM

What trouble codes (if any) is the car giving you?

Abz 86 01-20-2021 07:56 PM

Quote:

Originally Posted by humfrz (Post 3400950)
What trouble codes (if any) is the car giving you?

These are not in an particular order, the codes I get are different almost everytime I go to check them.
P0851 p0700 p0707 u0100 u0122

humfrz 01-20-2021 10:52 PM

Quote:

Originally Posted by Abz 86 (Post 3401038)
These are not in an particular order, the codes I get are different almost everytime I go to check them.
P0851 p0700 p0707 u0100 u0122

UGH! Those codes are above my pay grade - :(

I'll ring up ol @steve99 for you, to see if he has some ideas.

steve99 01-22-2021 10:12 PM

Id say the transmission park/nuetral switch is still faulty or incorrectly adjisted P0707 so the car doesnt see in in park or neutral then it wont start. You can ise toyota techstream to see the park neutral swich is operating correctly and being seen by the engine/ transmission ecu, also the wiring to park neutral switch mat be damaged causing it to appear faulty.


the other communication codes are likely due to you unpligging and plugging in stuff and interrupting communocations between cars control modules.


The transmission goes into a limp mode when it detects probpems with its sensors this likely causes the hard shifting.

Abz 86 01-22-2021 10:18 PM

Quote:

Originally Posted by steve99 (Post 3401652)
Id say the transmission park/nuetral switch is still faulty or incorrectly adjisted P0707 so the car doesnt see in in park or neutral then it wont start. You can ise toyota techstream to see the park neutral swich is operating correctly and being seen by the engine/ transmission ecu, also the wiring to park neutral switch mat be damaged causing it to appear faulty.


the other communication codes are likely due to you unpligging and plugging in stuff and interrupting communocations between cars control modules.


The transmission goes into a limp mode when it detects probpems with its sensors this likely causes the hard shifting.

I'm not sure if I mentioned this before but the gear indicator (P,R,N,D) does not show on my dash, and when I put the shifter into manual mode it just stays in drive. Do you think there could be something else causing this or could it also be due to the switch

steve99 01-23-2021 07:26 PM

Quote:

Originally Posted by Abz 86 (Post 3401655)
I'm not sure if I mentioned this before but the gear indicator (P,R,N,D) does not show on my dash, and when I put the shifter into manual mode it just stays in drive. Do you think there could be something else causing this or could it also be due to the switch


Its possible that switch has multiple pisitions to indicate transmission selection

RZNT4R 01-24-2021 09:16 AM

Right off the bat, when a transmission shifts into gear really hard, it's usually an indicator that the transmission is in fail safe mode. Is the module you are disconnecting the PCM? I dunno, maybe google the part number that's on it? You replaced the PNP switch... is it adjusted correctly? If it doesn't start in Park, does it start in Neutral? Whatever you're unplugging to let the car start, it's obviously seeing the issue again and returning to fail safe mode every time.

P0700, P0707 and P0851 are for the same issue, 700 is a generic code that trips in the PCM when the transmission requests the check engine light, 707 is the TCM seeing the PNP switch issue, 851 is the PCM seeing the TCM sending it the wrong PNP switch value. Ignore U0100 and U0122, they can be caused by the scan tool, I've created those codes myself and I've seen a toyota tech make them with his techstream and start on a wild goose chase looking for the wrong things. The PCM is also the one requesting all your traction/ESP lights, since it can't ascertain the state of the transmission for certain, all that stuff gets inhibited.

P0707 - Transmission Range Sensor "A" Circuit Low:

These DTCs indicate a problem with the park/neutral position switch assembly and the wire harness in the park/neutral position switch assembly circuit. The park/neutral position switch assembly detects the shift lever position and sends a signal to the TCM. For security, the park/neutral position switch assembly detects the shift lever position so that engine can be started only when the shift lever is in P or N. The park/neutral position switch assembly sends a signal to the TCM according to the shift position (P, R, N, D, or M). The TCM determines that there is a problem with the switch or related parts if it receives more than 1 position signal simultaneously. The TCM will turn on the MIL and store the DTC.

When an open or short circuit occurs, the contact points for all shift positions are set to OFF.


Malfunction status:
-All contacts for shift position P, R, N, and D are off
-Continues for 30 sec.

Abz 86 01-24-2021 10:42 AM

Quote:

Originally Posted by RZNT4R (Post 3401946)
Right off the bat, when a transmission shifts into gear really hard, it's usually an indicator that the transmission is in fail safe mode. Is the module you are disconnecting the PCM? I dunno, maybe google the part number that's on it? You replaced the PNP switch... is it adjusted correctly? If it doesn't start in Park, does it start in Neutral? Whatever you're unplugging to let the car start, it's obviously seeing the issue again and returning to fail safe mode every time.

P0700, P0707 and P0851 are for the same issue, 700 is a generic code that trips in the PCM when the transmission requests the check engine light, 707 is the TCM seeing the PNP switch issue, 851 is the PCM seeing the TCM sending it the wrong PNP switch value. Ignore U0100 and U0122, they can be caused by the scan tool, I've created those codes myself and I've seen a toyota tech make them with his techstream and start on a wild goose chase looking for the wrong things. The PCM is also the one requesting all your traction/ESP lights, since it can't ascertain the state of the transmission for certain, all that stuff gets inhibited.

P0707 - Transmission Range Sensor "A" Circuit Low:

These DTCs indicate a problem with the park/neutral position switch assembly and the wire harness in the park/neutral position switch assembly circuit. The park/neutral position switch assembly detects the shift lever position and sends a signal to the TCM. For security, the park/neutral position switch assembly detects the shift lever position so that engine can be started only when the shift lever is in P or N. The park/neutral position switch assembly sends a signal to the TCM according to the shift position (P, R, N, D, or M). The TCM determines that there is a problem with the switch or related parts if it receives more than 1 position signal simultaneously. The TCM will turn on the MIL and store the DTC.

When an open or short circuit occurs, the contact points for all shift positions are set to OFF.


Malfunction status:
-All contacts for shift position P, R, N, and D are off
-Continues for 30 sec.


Yes I'm pretty sure the part I am disconnecting is the pcm, it's the rectangular shaped module behind my glovebox. Also I was told the switch was adjusted correctly (something about having a bolt and some points align). It does not start in neutral.
Also today I had the wiring that connects directly on the transmission and neutral switch swapped out to no avail.
You said it could be a problem at some point in the wiring of the pnp. Maybe I can try replacing the wires further down the line after the main transmission wiring.
I plugged the scanner again after swapping out the wiring and I got some new codes c1288, c1294 , p0974, and the p0700 code again but this time it says "automatic clutch system"
:sigh:

RZNT4R 01-24-2021 11:33 AM

Quote:

Originally Posted by Abz 86 (Post 3401952)
Yes I'm pretty sure the part I am disconnecting is the pcm, it's the rectangular shaped module behind my glovebox. Also I was told the switch was adjusted correctly (something about having a bolt and some points align). It does not start in neutral.
Also today I had the wiring that connects directly on the transmission and neutral switch swapped out to no avail.
You said it could be a problem at some point in the wiring of the pnp. Maybe I can try replacing the wires further down the line after the main transmission wiring.
I plugged the scanner again after swapping out the wiring and I got some new codes c1288, c1294 , p0974, and the p0700 code again but this time it says "automatic clutch system"
:sigh:

974 and 700 are a shift solenoid, those C codes are a module mismatch and subsequent function inhibition. Stop throwing parts at it. Just. Stop. Please. If at all possible return the car to the state it was in when it had just the PNP switch problem!

You "had" the wiring "swapped out"... I wish you could see how I'm clutching my forehead right now.

DO NOT replace wires wholesale on a whim.

DO find the exact thing to repair before taking any further action.

You could have easily tested the entire PNP circuit with a DVOM from the comfort of the passenger seat at the PCM without introducing unknown elements and without incurring further financial penalties... There likely was a single issue, now... now it's not as simple.

On a side note: Being told something is adjusted is not confirmation that something is adjusted. Even in a professional setting, if you bring me a car with a PNP DTC and tell me "it's been adjusted", you can be sure that I'll check the adjustment even faster and harder than if you tell me it's never been touched. I've seen what people do trying to fix cars and let me tell you, it's nasty.

Abz 86 01-24-2021 11:53 AM

Quote:

Originally Posted by RZNT4R (Post 3401956)
974 and 700 are a shift solenoid, those C codes are a module mismatch and subsequent function inhibition. Stop throwing parts at it. Just. Stop. Please. If at all possible return the car to the state it was in when it had just the PNP switch problem!

You "had" the wiring "swapped out"... I wish you could see how I'm clutching my forehead right now.

DO NOT replace wires wholesale on a whim.

DO find the exact thing to repair before taking any further action.

You could have easily tested the entire PNP circuit with a DVOM from the comfort of the passenger seat at the PCM without introducing unknown elements and without incurring further financial penalties... There likely was a single issue, now... now it's not as simple.

On a side note: Being told something is adjusted is not confirmation that something is adjusted. Even in a professional setting, if you bring me a car with a PNP DTC and tell me "it's been adjusted", you can be sure that I'll check the adjustment even faster and harder than if you tell me it's never been touched. I've seen what people do trying to fix cars and let me tell you, it's nasty.

:( It's just that I'm at such a point of desperation with the car I can't help but see that "brute forcing" my way to a solution is the only way I can fix this hence the swapping out of parts. You said I can test the pnp circuit with a dvom from the pcm, is there a handbook or some documentation that coukd show how I can go about doing this since I have a multimeter.
Also after seeing the swapping of the wiring didn't work I swapped back to my original wires and thats when the other codes came up.

RZNT4R 01-24-2021 02:21 PM

https://demos.starbase7.net/t3Portal/

Navigate to 2015 Repair Manual > DRIVETRAIN > TX6A AUTOMATIC TRANSMISSION / TRANSAXLE > AUTOMATIC TRANSMISSION SYSTEM

You'll find the complete wiring diagram in > SYSTEM DIAGRAM, pinouts at > TERMINALS OF ECU (sorry, I said test at PCM, I meant test at TCM which is on the other side of the dash, I'm too used to cars that have transmission functions integrated in the PCM), and a complete troubleshooting workflow in the header dedicated to the trouble code you've got. The basic diagram in > P0707,P0708; Transmission Range Sensor "A" Circuit Low shows all the PNP does is take 12V from IG1 #1 relay and Backup Lamps fuse and patches it to one of 4 pins on the TCM depending on the position.

*** this brings up a good point! check your BKUP LT fuse ;) ***

So with your DVOM set to voltage, you can backprobe each of those wires at the TCM to see if the PNP switch is sending voltage to the appropriate circuit in each position.

Abz 86 01-30-2021 10:49 AM

Quote:

Originally Posted by RZNT4R (Post 3401986)
https://demos.starbase7.net/t3Portal/

Navigate to 2015 Repair Manual > DRIVETRAIN > TX6A AUTOMATIC TRANSMISSION / TRANSAXLE > AUTOMATIC TRANSMISSION SYSTEM

You'll find the complete wiring diagram in > SYSTEM DIAGRAM, pinouts at > TERMINALS OF ECU (sorry, I said test at PCM, I meant test at TCM which is on the other side of the dash, I'm too used to cars that have transmission functions integrated in the PCM), and a complete troubleshooting workflow in the header dedicated to the trouble code you've got. The basic diagram in > P0707,P0708; Transmission Range Sensor "A" Circuit Low shows all the PNP does is take 12V from IG1 #1 relay and Backup Lamps fuse and patches it to one of 4 pins on the TCM depending on the position.

*** this brings up a good point! check your BKUP LT fuse ;) ***

So with your DVOM set to voltage, you can backprobe each of those wires at the TCM to see if the PNP switch is sending voltage to the appropriate circuit in each position.

A little update, I decided to give the car to a different Toyota dealership and this is what the came up with.(attached JPEG) This is probably the fourth time I've been told it's the park/neutral safety switch. And have since got 2 second hand ones and neither have solved the problem. The rear light issue seems interesting. I am going to revert the reverse light back to stock and replace the fuse and see if anything changes

RZNT4R 02-01-2021 01:43 PM

Quote:

Originally Posted by Abz 86 (Post 3403197)
(attached JPEG)

JPEG not attached

Abz 86 02-01-2021 09:16 PM

Quote:

Originally Posted by RZNT4R (Post 3403611)
JPEG not attached

I discovered the issue yesterday. And my god, I am physically unable to shake my head enough. I swapped my headunits to an android headunit some time ago, but I didn't connect the reverse camera. I just left it as a naked wire inside. After reading a wiring diagram I decided to fully unplug the headunit and replace the bkup light fuse. AND IT WORKED all the dash lights are off, the car turns on functions normally. I cant believe that something so simple was the cause of all these issues and all this trouble

RZNT4R 02-01-2021 10:22 PM

Quote:

Originally Posted by Abz 86 (Post 3403699)
The cause was human all along

What did I say on the first page?

"I've seen what people do trying to fix cars and let me tell you, it's nasty."

And your last dealership adventure is in line with what I expected: they had a code and tried to throw a part at it. They didn't try to find the issue.

May this be a lesson: any person looking at even the basic diagram would have seen the fuse, and the first thing you check is the fuse. The dealer tech didn't check the fuse. You checked the fuse. You win (even if you caused the issue :P )

arrow34 01-24-2023 05:34 PM

Hey! You saved my sanity. It was blown for me too. I replaced it in my car. Started functioning normally, but it blew again. My backup unit is hooked up and nothing is changed but it blew again. I'm not sure what the problem is but I disconnected my backup and going to get some more fuses and do some testing


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