Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB

Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB (https://www.ft86club.com/forums/index.php)
-   Tracking / Autocross / HPDE / Drifting (https://www.ft86club.com/forums/forumdisplay.php?f=39)
-   -   First things that fail tracking a performance package BRZ (https://www.ft86club.com/forums/showthread.php?t=127325)

mkodama 05-01-2018 12:08 PM

First things that fail tracking a performance package BRZ
 
The brake pads and CENTERCAPS. :lol:

The pads overheat and give a warped rotor feeling bad enough to end a track day; a little surprising on stock Michelin Primacy HP tires. The real surprise is the front center caps fell out but not the rears; my theory is the front brakes make enough heat to relax the centercap retaining tabs.

This was track day #6 in the BRZ at Laguna Seca and the problems only started showing up when my instructor had me braking harder.

https://i.imgur.com/XGqTgQF.jpg

Time to look into new pads!

8RZ 05-01-2018 12:10 PM

I always remove the center caps anyway, because weight reduction!

CSG Mike 05-01-2018 01:25 PM

Center caps are always supposed to be removed for track use.

And yes, OEM brake pads are always insufficient.

I've posted thousands of times, that with even the most basic instruction, you will not have enough brake pad, Performance Package Brembos or not.

Street pads belong on the street. Track pads belong on the track.

PM me and lets get you a proper set of brake pads.

mistople 05-01-2018 01:47 PM

You're rocking stock pads after six track days?!

I'm amazed that thing slows down at all at this point. Good to know though. I'll remove my caps next month.

nico_rsx 05-01-2018 08:24 PM

Losing center caps is not specific to the brz. I lost both front caps on my previous car (rsx).
The front wheels were too hot to touch. I came to the same conclusion: The plastic get so hot that the tabs gets soft.

mkodama 05-02-2018 02:56 AM

Quote:

Originally Posted by 8RZ (Post 3080278)
I always remove the center caps anyway, because weight reduction!

:D

Quote:

Originally Posted by CSG Mike (Post 3080317)
Center caps are always supposed to be removed for track use.

And yes, OEM brake pads are always insufficient.

I've posted thousands of times, that with even the most basic instruction, you will not have enough brake pad, Performance Package Brembos or not.

Street pads belong on the street. Track pads belong on the track.

PM me and lets get you a proper set of brake pads.

Will do!

Quote:

Originally Posted by mistople (Post 3080326)
You're rocking stock pads after six track days?!

I'm amazed that thing slows down at all at this point. Good to know though. I'll remove my caps next month.

Performance package brakes aren’t full on track brakes, but they are pretty damn sweet. 6 track days, 7800 miles, and pads still have >50% material remaining. Same goes for the Michelin Primacy HPs, lol.

Quote:

Originally Posted by nico_rsx (Post 3080559)
Losing center caps is not specific to the brz. I lost both front caps on my previous car (rsx).
The front wheels were too hot to touch. I came to the same conclusion: The plastic get so hot that the tabs gets soft.

:cheers:

Lex_K 05-02-2018 10:41 AM

Some clubs make you remove the center caps. It is not because of the heat, the wheels actually deform enough due to forces on them during track days and make the center caps pop out.

8RZ 05-02-2018 10:42 AM

Wouldn't you say the heat contributes to the deformation? Also could depend on alloy of the wheel.

14stu 05-02-2018 10:53 AM

Quote:

Originally Posted by 8RZ (Post 3080751)
Wouldn't you say the heat contributes to the deformation? Also could depend on alloy of the wheel.

The wheel itself has enough thermal mass and surface area for cooling that it does not heat up much. Your plastic center cap itself is more likely to heat up than the ~20lb aluminum wheel.

Just think about how tough welding aluminum is, getting heat to stay in the metal is a pain thanks to its ridiculously high rate of heat transfer (silver and gold are about the only materials better than aluminum at moving heat energy).

I have partially melted center caps at the track, the thin plastic doesn't hold up to the heat well.

8RZ 05-02-2018 10:54 AM

Makes sense, aluminum cools rather quickly as well.

mistople 05-02-2018 12:27 PM

Quote:

Originally Posted by mkodama (Post 3080689)


Performance package brakes aren’t full on track brakes, but they are pretty damn sweet. 6 track days, 7800 miles, and pads still have >50% material remaining. Same goes for the Michelin Primacy HPs, lol.

I have those brakes. I smeared the pads after one day. More power to you!

Horrid_Funk 05-02-2018 01:28 PM

I have a performance package BRZ I just took out for its first track day yesterday at Sonoma. Winmax W6 pads worked fantastic, easily out-braking the stock tires. I didn't have time to flush the brake lines so I was using stock fluid and I didn't get much pedal mush at all after 7 sessions, so the brake kit is managing heat pretty well. Also had the Jackson DR/OC and temps maxed at 230 F which I was very happy with.

I also didn't remove my caps and didn't even notice if they were still on, I'll have to check LOL.

CSG Mike 05-02-2018 02:27 PM

Quote:

Originally Posted by 14stu (Post 3080758)
The wheel itself has enough thermal mass and surface area for cooling that it does not heat up much. Your plastic center cap itself is more likely to heat up than the ~20lb aluminum wheel.

Just think about how tough welding aluminum is, getting heat to stay in the metal is a pain thanks to its ridiculously high rate of heat transfer (silver and gold are about the only materials better than aluminum at moving heat energy).

I have partially melted center caps at the track, the thin plastic doesn't hold up to the heat well.

You might be surprised at how hot the wheels get.

Carefully put your hand close to a wheel next time you come off track!

14stu 05-02-2018 03:17 PM

Quote:

Originally Posted by CSG Mike (Post 3080863)
You might be surprised at how hot the wheels get.

Carefully put your hand close to a wheel next time you come off track!

I've nearly burned my hand trying to check tire pressures immediately after coming off track, so I'm painfully aware of how hot rotors get. But the wheels themselves shouldn't heat up too much (not enough to thermally expand enough to loosen a center cap.).

The thermal camera videos of brake cooling tests show the rotor behind the wheels glowing hot and the wheels in front dark and cool but the scale could be too high to read the wheel temps.

I'll have to take some temperature readings next time, I'm not nearly as sure the wheels don't get that hot anymore. I know they could very quickly because I've changed wheels in between sessions and while the tires were warm the wheels weren't.

Sent from my SM-G935V using Tapatalk

CSG Mike 05-02-2018 03:24 PM

Quote:

Originally Posted by 14stu (Post 3080923)
I've nearly burned my hand trying to check tire pressures immediately after coming off track, so I'm painfully aware of how hot rotors get. But the wheels themselves shouldn't heat up too much (not enough to thermally expand enough to loosen a center cap.).

The thermal camera videos of brake cooling tests show the rotor behind the wheels glowing hot and the wheels in front dark and cool but the scale could be too high to read the wheel temps.

I'll have to take some temperature readings next time, I'm not nearly as sure the wheels don't get that hot anymore. I know they could very quickly because I've changed wheels in between sessions and while the tires were warm the wheels weren't.

Sent from my SM-G935V using Tapatalk

On a stock car, rotor heat conducts to the rotor hat, which then conducts into the knuckle and wheel. After a session, the wheels being a few hundred degrees is not unusual.

This is part of the reason why 2 piece rotors are used; it helps keep the heat in the rotor to dissipate away, rather than conducting out to the knuckle and wheel, which doesn't have as much surface area relative to the mass. That heat can also contribute to wheel bearing failure, and wheel fatigue, in extreme cases.

trippinbillies40 05-04-2018 01:00 PM

I'm surprised you warped the rotors with stock pads. Did you set the parking brake after coming off track, or hold the brake in pits/paddock for a long time after coming off?

jvincent 05-04-2018 01:14 PM

Quote:

Originally Posted by trippinbillies40 (Post 3081887)
I'm surprised you warped the rotors with stock pads. Did you set the parking brake after coming off track, or hold the brake in pits/paddock for a long time after coming off?

The rotors are likely not warped.

What he's probably feeling is the effect of brake pad compound smeared all over the surface of the rotor.

When I melted my OEM pads (lazy, didn't take them off one day) the feeling afterwards was terrible.

Eventually the pad material scraped off and things were fine again.

nico_rsx 05-04-2018 02:40 PM

Rotors don't warp. That's almost a myth.
Maybe solid rotor, but ventilated rotors (like all front rotors, and the twins rear) are almost impossible to warp. They will crack before warping.


The feeling of warp rotor is almost always pad material not evenly transfered on the rotors because of overheating, or appliying the brake when stopped, or a craked rotor.
Bad transfer layer can sometimes be corrected by bedding-in or "turning" the rotors.

Icecreamtruk 05-04-2018 02:50 PM

Quote:

Originally Posted by nico_rsx (Post 3081956)
Rotors don't warp. That's almost a myth.
Maybe solid rotor, but ventilated rotors (like all front rotors, and the twins rear) are almost impossible to warp. They will crack before warping.


The feeling of warp rotor is almost always pad material not evenly transfered on the rotors because of overheating, or appliying the brake when stopped, or a craked rotor.
Bad transfer layer can sometimes be corrected by bedding-in or "turning" the rotors.

In my limited experience (some 4 years doing HPDE and time attack, around 30 days total), I have never had a warped rotor, but I had cracked some and its as you say, they feel like warped (vibration on the pedal). Even with uneven/bad transfer layers on the rotors, it didnt really make much of a difference to feel (it did to braking distance on the other hand).

Tcoat 05-04-2018 03:10 PM

Quote:

Originally Posted by nico_rsx (Post 3081956)
Rotors don't warp. That's almost a myth.
Maybe solid rotor, but ventilated rotors (like all front rotors, and the twins rear) are almost impossible to warp. They will crack before warping.


The feeling of warp rotor is almost always pad material not evenly transfered on the rotors because of overheating, or appliying the brake when stopped, or a craked rotor.
Bad transfer layer can sometimes be corrected by bedding-in or "turning" the rotors.

Almost a myth is correct. Pretty hard to warp a car rotor since it has to be heated up extensively and very quickly. Even the hardest track braking doesn't do it fast enough so as you said they crack instead.
We make pick up truck (and some car) rotors where I work and every couple of months we get a set of badly warped vented rotors sent back for warranty investigation. They are always the front and the dealer documents usually start with "customer was going down a large hill pulling a heavily loaded trailer and noticed a pulsing in the brakes right after". Conditions like that can warp them pretty badly.

bmxr 05-04-2018 06:21 PM

Quote:

Originally Posted by mkodama (Post 3080276)
The brake pads and CENTERCAPS. :lol:

The pads overheat and give a warped rotor feeling bad enough to end a track day; a little surprising on stock Michelin Primacy HP tires. The real surprise is the front center caps fell out but not the rears; my theory is the front brakes make enough heat to relax the centercap retaining tabs.

This was track day #6 in the BRZ at Laguna Seca and the problems only started showing up when my instructor had me braking harder.

https://i.imgur.com/XGqTgQF.jpg

Time to look into new pads!



I am amazed you got SIX days out of stock pads. If you were hard on them, they'd be smeared in a day. I run Carbotech XP10 pads and have no issues with my brakes at all.


The wheels get very, very hot, but are most definitely not deforming at the hub so much that the caps fall out, as someone else suggested. The tabs get soft when they are riding in a 200+ degree wheel.


One thing I did preemptively, based on experience with my WRX, is replace the stock lug nuts. I would get stripped nuts every time I hit the track with that car. Yes, I own a torque wrench. No, I did not cross thread them. They are of terrible quality.


My Primacys are working well and have several weekends on them. Coming to the end of that road, though...


Oil cooler goes on this week, as I would like to see temps stay well below the 270 max I am seeing now.


I really don't expect anything else to fail at this point. I just want 17x9 wheels and stickier rubber :thumbsup:

mkodama 05-16-2018 03:37 AM

Subaru replaced the center caps free of charge.:w00t:

-Called dealership parts department, ~$30 for Subaru caps and $50 special order for the STi caps, this is more than I want to pay on plastic caps that pop out.
-First local dealership service advisor I talked to told me centercaps are not covered by warranty, I said “Oh, so it’s normal for these to fall off?” He backtracked a bit and then elaborated that “the warranty item is no longer present.”
-I emailed Subaru NA and they said to schedule an inspection of the matter at that dealership and provided an SR#. I let them know what date the inspection was scheduled.
-Dropped my car off at the dealership in the morning and picked it up at lunch, they asked for the SR#, this second service advisor was super friendly, and sent me on my way with two new centercaps and a receipt for $0.00
-Subaru NA gave me a follow up call an hour later and I let them know I was happy and told them “Thanks!”

Really liking Subaru at this point.

Turbowned 07-27-2018 11:24 PM

Quote:

Originally Posted by bmxr (Post 3082098)
I am amazed you got SIX days out of stock pads. If you were hard on them, they'd be smeared in a day. I run Carbotech XP10 pads and have no issues with my brakes at all.


The wheels get very, very hot, but are most definitely not deforming at the hub so much that the caps fall out, as someone else suggested. The tabs get soft when they are riding in a 200+ degree wheel.


One thing I did preemptively, based on experience with my WRX, is replace the stock lug nuts. I would get stripped nuts every time I hit the track with that car. Yes, I own a torque wrench. No, I did not cross thread them. They are of terrible quality.


My Primacys are working well and have several weekends on them. Coming to the end of that road, though...


Oil cooler goes on this week, as I would like to see temps stay well below the 270 max I am seeing now.


I really don't expect anything else to fail at this point. I just want 17x9 wheels and stickier rubber :thumbsup:


Just wanted to chime in on this. Yes, racing pads are a MUST. I have not run a lapping day on stock pads but I can say the four lapping days I've run with Winmax W5's has been incredible. I just did a full day covering approximately 180 miles at Pueblo Motorsports Park today. Between the pads, Castrol SRF React brake fluid and Potenza RE-71R tires, I can stand on the brakes all day long with zero fade. I'm pretty sure the heat has discolored my calipers already, but ironically my center caps are still snug as a bug in a rug (maybe I'm pushing my luck and should remove them).

On the subject of tires, a lot of people say the RE-71R is only good for a quick sprint or one good hot lap before they fall off and I don't know what they're talking about. I was lapping consistently all day, the only variation in time due to driver error. They started to fall off only when I wore the outer shoulder off because I don't have enough front camber yet. I'm on my second set only because I was moving cross country and didn't want to drive 2,000 miles on my first set which is still at ~4/32nds; I'll get another event or three out of them I suspect!

I broke a wheel stud this morning from said terrible lug nuts and am going to break another one tomorrow when I go to swap my pads. Any recommendations on a good set of lug nuts? I was considering getting ARP extended studs eventually, too. Friend of mine has broken his fair share from swapping wheels so many times at the track, too. I was 90% sure I didn't cross thread mine, either!

Oil cooler, yes. My temps are creeping just above 270 and that seems like danger zone territory to me; the temp has stayed consistent with zero power loss or warning signs, thankfully. I run Pennzoil Platinum Euro 5W30 in case anyone cares.

CSG Mike 07-28-2018 12:35 AM

Quote:

Originally Posted by Turbowned (Post 3115318)
Just wanted to chime in on this. Yes, racing pads are a MUST. I have not run a lapping day on stock pads but I can say the four lapping days I've run with Winmax W5's has been incredible. I just did a full day covering approximately 180 miles at Pueblo Motorsports Park today. Between the pads, Castrol SRF React brake fluid and Potenza RE-71R tires, I can stand on the brakes all day long with zero fade. I'm pretty sure the heat has discolored my calipers already, but ironically my center caps are still snug as a bug in a rug (maybe I'm pushing my luck and should remove them).

On the subject of tires, a lot of people say the RE-71R is only good for a quick sprint or one good hot lap before they fall off and I don't know what they're talking about. I was lapping consistently all day, the only variation in time due to driver error. They started to fall off only when I wore the outer shoulder off because I don't have enough front camber yet. I'm on my second set only because I was moving cross country and didn't want to drive 2,000 miles on my first set which is still at ~4/32nds; I'll get another event or three out of them I suspect!

I broke a wheel stud this morning from said terrible lug nuts and am going to break another one tomorrow when I go to swap my pads. Any recommendations on a good set of lug nuts? I was considering getting ARP extended studs eventually, too. Friend of mine has broken his fair share from swapping wheels so many times at the track, too. I was 90% sure I didn't cross thread mine, either!

Oil cooler, yes. My temps are creeping just above 270 and that seems like danger zone territory to me; the temp has stayed consistent with zero power loss or warning signs, thankfully. I run Pennzoil Platinum Euro 5W30 in case anyone cares.

I'll gladly demonstrate for you if you come out to California!


Check out https://www.counterspacegarage.com/c...ugnuts-m12x125 They're made with SCM435, which is a chromoly alloy specifically designed for shafts, gears, and screws exposed to high stress high temp.

whataboutbob 07-28-2018 01:44 AM

After an autocross competition day with 4 60 second runs my wheels were hot enough that I couldn't swap them right after my run group without waiting for them to cool off. This was on stock callipers and Winmax W3 pads.

mkodama 07-29-2018 06:04 AM

New vs tracked center caps: :bellyroll:

https://youtu.be/U-4WL2PTzYQ


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