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-   -   nikitopo's BRZ OEM+ build (https://www.ft86club.com/forums/showthread.php?t=110049)

nikitopo 08-27-2016 01:00 PM

nikitopo's BRZ OEM+ build
 
I am presenting a journal of my car. It is based on the bares-bones JDM car, with a few changes for the German market. This trim level was offered until the middle of 2015. Now we have only the high spec trim. It is not a daily driven car, but a weekend fun car.

September 2014: Car arrived ...

http://i58.tinypic.com/10cn52q.jpg

http://i62.tinypic.com/vqmszb.jpg


January 2015: Rims Enkei Racing RS05 (16 inches), Project mu lug nuts

http://i58.tinypic.com/23r6521.jpg

http://i63.tinypic.com/35be8t4.png


April 2015: Spoiler & badge delete, new tires (Advan AD08R)

http://i62.tinypic.com/2dj0yrk.jpg

http://i62.tinypic.com/ipbghd.jpg

http://i61.tinypic.com/2wclaat.jpg


June 2015: A/C delete

http://i57.tinypic.com/acer5z.jpg


November 2015: STi flexible tower bar, STi bolt support rear sub-frame & upper stopper

http://i67.tinypic.com/acy5cg.jpg

http://i68.tinypic.com/10qcjfc.jpg

http://i66.tinypic.com/xojdhl.jpg


February 2016: Smaller battery based on the bare-bones JDM car

http://i64.tinypic.com/16a5sev.jpg


June 2016: STi steering bolts

http://i68.tinypic.com/124bgj5.jpg


August 2016: Toda Racing pulley kit

http://i66.tinypic.com/117epaa.jpg

http://i68.tinypic.com/i72y6f.jpg


April 2017: Toda Racing bigger throttle body

http://i63.tinypic.com/10h9i6e.jpg


September 2017: Sachs Performance Coilover Suspension

http://i67.tinypic.com/ru4cw0.jpg

nikitopo 08-27-2016 01:01 PM

November 2017: OEM +'17 exhaust manifold with thermal coating and Cosworth tuning kit (stage 1.0)

http://i65.tinypic.com/219ucgn.jpg

http://i65.tinypic.com/349e4v8.jpg

http://i64.tinypic.com/33ettle.jpg

http://i67.tinypic.com/551du8.jpg


February 2018: Toda Racing Light Weight flywheel & clutch kit (3 puck metallic disc)

http://i66.tinypic.com/21cwhug.jpg

http://i67.tinypic.com/142wde.jpg


May 2018: Rear OEM +'17 stabilizer bar

http://i67.tinypic.com/23iw9hv.jpg


August 2018: STi shift knob Duracon & Yuasa battery (Made in Japan)

http://i63.tinypic.com/s1lurr.jpg

http://i63.tinypic.com/2n9htad.jpg


October 2018: STi air filter & STi connector (sound creator)

http://i66.tinypic.com/317f6fl.jpg

http://i67.tinypic.com/voa0b6.jpg


May 2019: STi fender garnish

http://i63.tinypic.com/33nkarq.jpg


June 2019: STi performance muffler

http://i63.tinypic.com/o597hv.jpg

http://i66.tinypic.com/33mbi2s.jpg


August 2019: Bilstein JDM tS suspension

http://i64.tinypic.com/zvceh.jpg

http://i66.tinypic.com/sd028y.jpg

nikitopo 03-16-2017 07:31 PM

After a long time, I am ready for the next step. I'll make an order for the Toda big throttle body. I used once the sprint booster (throttle controller) and the results were quite good (*). Only issue was that the car was very nervous during city driving (e.g., traffic lights). Personally, I couldn't used to it and the only solution was to take it off. I expect the throttle body change to be a much better option, without any of the disadvantages. Toda parts are very rare and this one are saying will need a 60-75 days period for delivery. Let's see when it will be delivered.


(*) The engine was more responsive, it could rev quicker and there was a small torque increase in the low-middle area. Probably because more air was getting in, than the tip-in enrichment.

Clipdat 03-16-2017 08:40 PM

Interesting, I didn't even realize those wheels came in 16"

nikitopo 04-24-2017 05:43 PM

First post updated with the Toda Racing throttle body.

Battlerobot 04-25-2017 12:03 AM

Are those RS05 reps? I thought they only came in 18in...

nikitopo 04-26-2017 01:56 PM

Quote:

Originally Posted by Battlerobot (Post 2898273)
Are those RS05 reps? I thought they only came in 18in...

They were imported from Japan. You can find them here:

http://www.enkei.co.jp/wheels/racing/rs05/

Battlerobot 04-27-2017 08:13 PM

Quote:

Originally Posted by nikitopo (Post 2899374)
They were imported from Japan. You can find them here:

http://www.enkei.co.jp/wheels/racing/rs05/

Interesting! Just wondering, is there a specific reason why you went with 16 over 17 or even 18?

nikitopo 04-28-2017 02:58 AM

Quote:

Originally Posted by Battlerobot (Post 2900311)
Interesting! Just wondering, is there a specific reason why you went with 16 over 17 or even 18?

They were used by STI in the official Gazoo sponsored race car. I liked them, so I ordered them. Here is a photo of the wheels in the original car:

http://i67.tinypic.com/30sdgxt.jpg

Overall, you don't need bigger wheels. Only if you have bigger brake calipers or for aesthetics. The Advan AD08R tires have very stiff sidewalls, so they can compensate the more rubber.

new2subaru 04-28-2017 09:16 AM

Can you tell me the sizing on the tires please? I downloaded the pic and zoomed in but I still can't read it.

nikitopo 04-28-2017 12:50 PM

Quote:

Originally Posted by new2subaru (Post 2900572)
Can you tell me the sizing on the tires please? I downloaded the pic and zoomed in but I still can't read it.

205/55 R16 91V

TylerLieberman 04-28-2017 12:55 PM

Quote:

Originally Posted by Battlerobot (Post 2898273)
Are those RS05 reps? I thought they only came in 18in...

You're thinking of RS05RRs. The RRs and the normal RS05s are different and come in different sizes.

Just like their:

PF01 vs PF01 EVO
GTC01 vs GTC01RR
NT03M vs NT03RR

nikitopo 05-04-2017 03:43 PM

I had the chance to test the new throttle body. I didn't test it thoroughly, because there was traffic and then it started raining. However, I managed to make a few pulls up to 4-5k RPM with partial throttle and one with full throttle. The car has definitely more torque and the engine runs much smoother. I was a bit puzzled how this can happen with just a small size difference, so when I arrived home I studied the stock part.

It looks that the stock tb has some design issues like that the inside surface is quite rough and overall the tapered shape is not very smooth. It is like they glued two different pieces together, but without fitting them exactly. I am not sure if this was made on purpose or just for keeping the cost low. However, these differences together with the size increase (+2mm) of the new tb, gave an impressive result.

Additionally, I didn't see any disadvantages like higher idle RPMs etc. I heard at the beginning there were such kind of issues, but it looks that Toda managed to solve them because this is a revised part (16400-FA2-002 instead of the older 16400-FA2-001).

Tcoat 05-04-2017 03:54 PM

Quote:

Originally Posted by nikitopo (Post 2904376)
I had the chance to test the new throttle body. I didn't test it thoroughly, because there was traffic and then it started raining. However, I managed to make a few pulls up to 4-5k RPM with partial throttle and one with full throttle. The car has definitely more torque and the engine runs much smoother. I was a bit puzzled how this can happen with just a small size difference, so when I arrived home I studied the stock part.

It looks that the stock tb has some design issues like that the inside surface is quite rough and overall the tapered shape is not very smooth. It is like they glued two different pieces together, but without fitting them exactly. I am not sure if this was made on purpose or just for keeping the cost low. However, these differences together with the size increase (+2mm) of the new tb, gave an impressive result.

Additionally, I didn't see any disadvantages like higher idle RPMs etc. I heard at the beginning there were such kind of issues, but it looks that Toda managed to solve them because this is a revised part (16400-FA2-002 instead of the older 16400-FA2-001).


How did you measure this?

D_Thissen 05-04-2017 03:59 PM

Quote:

Originally Posted by Tcoat (Post 2904389)
How did you measure this?

Its the very precise method of, "I spent money, so it must do something". Like I said in another thread, I think its placebo, but I would be happy to be proven wrong with some dyno results. :thumbsup:

nikitopo 05-05-2017 03:20 AM

It's not about "I spent money, so it must do something". I 've spent money on other parts and I couldn't feel any difference, or made a difference but they were disturbing the overall balance of the car. It could be possible to use even individual throttle bodies (ITBs), but for me it would be too extreme. A car that uses ITBs is running currently in the VLN races at Nurburgring and they claim to have a power output of about 260 PS.

nikitopo 05-07-2017 04:40 AM

Another close-up picture of the Enkei RS05 wheels in the upgraded STI racing car:

http://i68.tinypic.com/2816jcg.jpg

nikitopo 05-18-2017 01:57 PM

This arrived today ...

http://i67.tinypic.com/ru4cw0.jpg


:bow:

Taka 05-24-2017 10:29 AM

This is a good build, I'm watching :)

nikitopo 06-11-2017 03:45 AM

I decided to not use the old top mounts and to order new ones from the factory. Main reason was that it would cost me almost the same to remove the old ones and install them to the new coilovers (work labor is very expensive here!). As an additional benefit, the new top mounts have different part numbers and they are stiffer (harder rubber?). They pair better with the stiffer coil springs and can be approved by TÜV. I think that camber plates cannot be approved.

The rear top mounts were used in the BRZ tS model and the front ones I was informed that are used now in the revised BRZ model. Probably, because the new stock front springs are also stiffer.

http://i66.tinypic.com/i54oys.jpg

Mr.Impreza 06-18-2017 12:49 AM

@nikitopo add some pictures of your car! Show us the beauty in full :D

nikitopo 06-21-2017 01:34 AM

Quote:

Originally Posted by Mr.Impreza (Post 2930662)
@nikitopo add some pictures of your car! Show us the beauty in full :D

Thanks. I'll update with some nice pictures. Currently too busy with family issues.

I also have on the task list to install the Sachs coilovers and a Stg1 OFT tune. Toda Racing said that the throttle body will work better with a tune. Shiv said that no changes will be needed to the tune. The Stg1 tune should work fine.

nikitopo 06-25-2017 01:16 PM

A few days ago I installed the Stg1 OFT tune. Congratulations to Shiv for his professional job and the results. The tune works as expected and there are no negative issues with the bigger TB. I am more impressed with the smoothness of the engine and the much better torque curve in the middle RPM range. Reason of the latter is the "removal" of the inner EGR (Exhaust Gas Recirculation) system. Evidence that the EGR can be removed, only with an ECU tune, is the following article:

http://i66.tinypic.com/2ajawxy.jpg

http://i68.tinypic.com/24w83s5.jpg

http://i66.tinypic.com/1ynyhy.jpg


I have not done yet a WOT up to the redline, so I cannot comment about gains on higher RPMs . Just waiting the ECU to learn a bit better the new mapping.

Mr.Impreza 06-25-2017 06:40 PM

Stage 1 Tune is great! Happy to know you got it and enjoying the car even more now :)
I love it also!

nikitopo 09-07-2017 06:34 PM

I installed last weekend the Sachs performance coilovers. Very pleased with the result and the car sits much lower. Height from bottom up to the fender is now 65 cm (25.6 inches). If I recall correctly, stock height was 67-67.5 cm.

nikitopo 09-17-2017 07:06 AM

I changed my rims and took some pictures of the suspension. The pictures are in the first post. Next step will be to update the header with the 17MY one.

Changes are that the exhaust pipe branches have been shortened to equal lengths (16MY and previous years had almost equal lengths) and exhaust pipe layout has been strengthened out to reduce pressure loss. Additionally, the pipe diameter has been increased between 5-8%:

http://i68.tinypic.com/nno2gk.jpg

Not too many options here for an aftermarket header. I want to be "legal" safe.


One question:

Is it safe to run OFT Stage 1 tune with the changed OEM header? I understand that it might not be optimal for performance, but do you think the AFRs will be OK?

Taka 09-17-2017 06:17 PM

Quote:

Originally Posted by nikitopo (Post 2979608)
I changed my rims and took some pictures of the suspension. The pictures are in the first post. Next step will be to update the header with the 17MY one.

Changes are that the exhaust pipe branches have been shortened to equal lengths (16MY and previous years had almost equal lengths) and exhaust pipe layout has been strengthened out to reduce pressure loss. Additionally, the pipe diameter has been increased between 5-8%:

http://i68.tinypic.com/nno2gk.jpg

Not too many options here for an aftermarket header. I want to be "legal" safe.


One question:

Is it safe to run OFT Stage 1 tune with the changed OEM header? I understand that it might not be optimal for performance, but do you think the AFRs will be OK?

Any gains from running a 2017 Header over the 2013-2016 header? I might consider this option also if yes since I bet most people will sell them for super cheap haha.

nikitopo 09-18-2017 01:52 AM

Quote:

Originally Posted by Taka (Post 2979754)
Any gains from running a 2017 Header over the 2013-2016 header? I might consider this option also if yes since I bet most people will sell them for super cheap haha.

It is a notably higher flow header, because in Europe it could not pass the regulations. You'll be lucky if you can find it super cheap. It should give a bit less comparing to a good aftermarket catted header. Reason is that it uses a normal cat. Current estimation is +5whp without a tune and everything else stock. Personally, I expect to gain a bit more because of the bigger throttle body. I don't have yet any change in the exhaust parts. Maybe a gain of 6-7whp, but of course I'll have to dyno the car. I'll post again when I have more information.

nikitopo 09-18-2017 02:12 AM

Quote:

Originally Posted by Mr.Impreza (Post 2935236)
Stage 1 Tune is great! Happy to know you got it and enjoying the car even more now :)
I love it also!

My only objection is that the torque has a peak in the mid revs (after the dip) and on higher revs the engine looks to not have much power. The acceleration is not so good. It is different than the stock tune where the engine had more torque higher. I think that it ruins a bit the original character of the car. Maybe my other mods and the light weight make the effect more intense. It is quite noticeable.

This week I'll flash back the stock tune, because I have a scheduled service. It is a good opportunity to decide if I'll keep it afterwards or flash back the OFT tune.

nikitopo 09-20-2017 06:59 PM

I did some checks with the factory tune. It is definitely much better on higher rpm's. I am tempted to stay now with this tune. No idea why the OFT tune is not that strong in the high rev range.

Mr.Impreza 09-30-2017 11:58 AM

Quote:

Originally Posted by nikitopo (Post 2979608)
I changed my rims and took some pictures of the suspension. The pictures are in the first post. Next step will be to update the header with the 17MY one.

Changes are that the exhaust pipe branches have been shortened to equal lengths (16MY and previous years had almost equal lengths) and exhaust pipe layout has been strengthened out to reduce pressure loss. Additionally, the pipe diameter has been increased between 5-8%:

http://i68.tinypic.com/nno2gk.jpg

Not too many options here for an aftermarket header. I want to be "legal" safe.


One question:

Is it safe to run OFT Stage 1 tune with the changed OEM header? I understand that it might not be optimal for performance, but do you think the AFRs will be OK?

Now you even got me interested in this option.
I wanted the Fujitsubo Header....I still do...if i find it used without a cat burnt out since they seem to have cat failures a lot.
I can't risk buying a header for $2500 with no warranty and having the cat fail.
Also, for legal reasons...i feel better knowing I have a stock header instead of an aftermarket header since I'm already running a catless front pipe.
So, if this 2017 header has some gains over the 2013-2016 one I'd probably choose this as an option and get a custom tune for it.

Quote:

Originally Posted by nikitopo (Post 2981389)
I did some checks with the factory tune. It is definitely much better on higher rpm's. I am tempted to stay now with this tune. No idea why the OFT tune is not that strong in the high rev range.

Hmmm, not sure why you are feeling this. For me personally, the Stage 1 tune is night and day difference compared to the stock tune. When I went back to the stock tune to have a dealer visit, the car drove so bad haha.

Have you maybe considered getting a custom tune from OFT?
I'm actually debating on getting a custom tune from them....wondering if there would be any benefits for us.

nikitopo 09-30-2017 02:50 PM

Quote:

Originally Posted by Mr.Impreza (Post 2985794)
Now you even got me interested in this option.
I wanted the Fujitsubo Header....I still do...if i find it used without a cat burnt out since they seem to have cat failures a lot.
I can't risk buying a header for $2500 with no warranty and having the cat fail.
Also, for legal reasons...i feel better knowing I have a stock header instead of an aftermarket header since I'm already running a catless front pipe.
So, if this 2017 header has some gains over the 2013-2016 one I'd probably choose this as an option and get a custom tune for it.

I wanted to install the Toda Racing header, but it is catless and not legal here. However, I noticed that the branch diameters are almost the same:

Toda: 45mm, 50mm
Stock '17 MT: 45 mm, 48.6mm

http://i63.tinypic.com/o6budl.jpg

Additionally, the shape is similar.

So, I assumed that the new stock header is better for a stock engine. I'll let you know when it is installed. Currently it is on the way ..

Mr.Impreza 09-30-2017 08:20 PM

Quote:

Originally Posted by nikitopo (Post 2985843)
I wanted to install the Toda Racing header, but it is catless and not legal here. However, I noticed that the branch diameters are almost the same:

Toda: 45mm, 50mm
Stock '17 MT: 45 mm, 48.6mm

http://i63.tinypic.com/o6budl.jpg

Additionally, the shape is similar.

So, I assumed that the new stock header is better for a stock engine. I'll let you know when it is installed. Currently it is on the way ..

Good to know, I'm looking forward to the feedback!

Tcoat 09-30-2017 09:06 PM

Quote:

Originally Posted by nikitopo (Post 2985843)
I wanted to install the Toda Racing header, but it is catless and not legal here. However, I noticed that the branch diameters are almost the same:

Toda: 45mm, 50mm
Stock '17 MT: 45 mm, 48.6mm

http://i63.tinypic.com/o6budl.jpg

Additionally, the shape is similar.

So, I assumed that the new stock header is better for a stock engine. I'll let you know when it is installed. Currently it is on the way ..

You will still need to tune for the header. Just changing to the larger pipes will do nothing without tuning to take advantage of it.

mrg666 10-01-2017 09:05 AM

Quote:

Originally Posted by nikitopo (Post 2986015)
Why are you saying that? Fujitsubo's and Ft-86 Speedfactory's catted headers were giving gains even with the stock tune. The idea is that the exhaust gases will flow a bit better and there will be less resistance in the combustion chamber. I agree that the gains will be better with a custom tune, but I cannot imagine that there will be no gains stock.

Anyway, I'll do a dyno run after the change. Just to be sure that the engine output is good and that there aren't issues with any of the installed parts. If the torque is consistent across the whole range and if the max. output is between 175-180whp, then I'll be satisfied.

Cat is stock header's main restriction. Since they don't mention any cat improvement, I think the gain will be limited if any with larger piping. I am curious to see your dyno, hope you prove me wrong.

I really want to get an Ace header. But, like you, legal status of driving catless header is making me worry. Taking it off would be such an expensive disappointment.

Tcoat 10-01-2017 12:48 PM

Quote:

Originally Posted by nikitopo (Post 2986015)
I cannot imagine how you can do a custom tune without dyno the car at the same time. Monitoring remotely different parameters (AFR, IAM, FLKC, etc.) will give you an indication that the tune is not causing issues, but not so much if the output is actually better. Fact is that every engine is different and a canned tune might not work always good. Something that worked well on a specific development car, a specific day and with a specific fuel, might not work as well in another car. Stage 1 canned tune on my car was much better on the mid-rev range, but it was definitely weaker on high-rev range. It didn't pull that much after 5k rpm. Maybe the combination with the other parts didn't work so well, although Shiv was sure that the bigger tb will not cause issues. This behavior disappeared when I flashed back the stock tune.

Overall, if there was a good tuner over here then I would make a custom tune. However, they don't know this engine very well. I wouldn't like to make a program with someone who has tuned maybe a couple of FA20 engines. This is a proper sports car and not like tuning a camry. Besides, the stock tune is not that bad. The story that it run a very rich AFR and that it was made in a rush doesn't hold any more. Even the '17+ cars don't run very long with the leaner AFR and after a short time at WOT they start injecting more fuel and change to a richer AFR.



Why are you saying that? Fujitsubo's and Ft-86 Speedfactory's catted headers were giving gains even with the stock tune. The idea is that the exhaust gases will flow a bit better and there will be less resistance in the combustion chamber. I agree that the gains will be better with a custom tune, but I cannot imagine that there will be no gains stock.

Anyway, I'll do a dyno run after the change. Just to be sure that the engine output is good and that there aren't issues with any of the installed parts. If the torque is consistent across the whole range and if the max. output is between 175-180whp, then I'll be satisfied.

Yes there will be slightly better flow. The car does not know this though. It will still only provide the fuel and air mix it is told to from the stock tune. You could open up the whole exhaust but if you don't change the tune to make use of it there will be little or no effect. This is why tuning exists.

Tcoat 10-01-2017 02:01 PM

Quote:

Originally Posted by nikitopo (Post 2986084)
Are you suggesting that the AFR will be too rich or just that it'll be possible of more gains with a tune? What I mean... is it safe to run stock?

Perfectly safe to run without a tune. Just no gains.
The total cumulative changes to intake, manifold, exhaust, engine, drive and tune of the 17s netted a whopping 5 hp. Just swapping the the exhaust manifold (it isn't a header really) isn't going to gain a thing. There is no magic bullet to get gains by bolting a single part of a 17 onto an older one.

Tcoat 10-01-2017 04:24 PM

Quote:

Originally Posted by nikitopo (Post 2986113)
Some are saying that the '17 gains are 5hp, others saying they are 15-20hp and that the pre-17 models were lower than the factory 200ps specification. Anyway, we'll see... :)

Funny how they say the new is higher but the old is lower. The official numbers are the numbers we need to work with not what sombody got on a different dyno. Dynos are useless for comparing car against car since they are not all the same. The numbers can be twisted anyway you like but that does not change the fact that parts bolted on without tuning for them do almost nothing.

Tcoat 10-01-2017 08:01 PM

Quote:

Originally Posted by nikitopo (Post 2986173)
Who specified the official numbers? The engineering team or the marketing department? Don't you think it was too much of a coincidence to specify the initial engine output to a 200ps? Why not 193ps or 197ps?

About the tuning, I agree that if the engine needs re-calibrication then it is needed. The same if the AFRs are out of the factory specs. Otherwise, I am sorry but I am too sensitive with this kind of "business".

I don't think there is a better person to clarify the magic of ECU tuning than this one:

The Magic of ECU Tuning - /ENGINEERED - YouTube

Doesn't matter who came up with the numbers they are what they are and any number of conspiracy theories can be thrown at them but they are official. Maybe the original was 202 and they rolled it back? I hate the numbers game when things get twisted one way or the other to try and prove a case.

The tuning was my whole point all along and the real reason I posted here anyway. Adding some parts at random and hoping for the same or better results without doing the whole thing is wasting time and money. Adding just the header from a whole new system that gave an OFFICIAL 5 HP gain is like taking one piece of a one hundred piece puzzle, placing on a table and expecting to see the picture from the box. It just isn't going to happen.

I am truly at a loss on how you think adding one slightly changed part is going to get you any gains without tuning to take advantage of those minor changes.

Tcoat 10-02-2017 07:52 AM

Quote:

Originally Posted by nikitopo (Post 2986268)
Our disagreement is related with the 5hp gain. You base your argument that this number is official and thats it, although you want to IGNORE that hundrends of dynos were reading the pre-17 model MT cars lower than expected and the situation changed after the revision. Even yourself you confirmed once that the gains are +15hp. I don't know why you changed now your mind. I won't continue to argue with you and it doesn't make sense to dig up your old comment. Thanks for posting to my thread.

You do understand the two totally different types of HP being talked about right? The official rated HP is net and measured at the crank without the rest of the drivetrain. The lower number dyno numbers are Wheel HP and include the loss from the drive train. You are not going to get 200 or 205 at the wheels on a stock car. They are not "lower than expected" they are exactly what would be expected from any car when measuring WHP instead of the rated net HP. So, since you can expect about the same loss on a dyno if the 200 net HP cars read at between 170 and 175 then the 205 should dyno in between about 175 and 180. You are still not getting a huge bump from the cumulative 2017 additions and virtually zero from any single one of them. The situation has not changed and no matter how you look at it the gains on the 17 are minimal.

You started the thread it but is not "yours". It is public. I was just trying to help by pointing out something you seemed confused on but you just don't want to hear it. You are throwing away your money on a 17 manifold if you are expecting any gains from just bolting it on and not tuning for it. Even with a tune you will only get a fraction more than you would have got from a tune with the original manifold.


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