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nikitopo's BRZ OEM+ build
I am presenting a journal of my car. It is based on the bares-bones JDM car, with a few changes for the German market. This trim level was offered until the middle of 2015. Now we have only the high spec trim. It is not a daily driven car, but a weekend fun car.
September 2014: Car arrived ... http://i58.tinypic.com/10cn52q.jpg http://i62.tinypic.com/vqmszb.jpg January 2015: Rims Enkei Racing RS05 (16 inches), Project mu lug nuts http://i58.tinypic.com/23r6521.jpg http://i63.tinypic.com/35be8t4.png April 2015: Spoiler & badge delete, new tires (Advan AD08R) http://i62.tinypic.com/2dj0yrk.jpg http://i62.tinypic.com/ipbghd.jpg http://i61.tinypic.com/2wclaat.jpg June 2015: A/C delete http://i57.tinypic.com/acer5z.jpg November 2015: STi flexible tower bar, STi bolt support rear sub-frame & upper stopper http://i67.tinypic.com/acy5cg.jpg http://i68.tinypic.com/10qcjfc.jpg http://i66.tinypic.com/xojdhl.jpg February 2016: Smaller battery based on the bare-bones JDM car http://i64.tinypic.com/16a5sev.jpg June 2016: STi steering bolts http://i68.tinypic.com/124bgj5.jpg August 2016: Toda Racing pulley kit http://i66.tinypic.com/117epaa.jpg http://i68.tinypic.com/i72y6f.jpg April 2017: Toda Racing bigger throttle body http://i63.tinypic.com/10h9i6e.jpg September 2017: Sachs Performance Coilover Suspension http://i67.tinypic.com/ru4cw0.jpg |
After a long time, I am ready for the next step. I'll make an order for the Toda big throttle body. I used once the sprint booster (throttle controller) and the results were quite good (*). Only issue was that the car was very nervous during city driving (e.g., traffic lights). Personally, I couldn't used to it and the only solution was to take it off. I expect the throttle body change to be a much better option, without any of the disadvantages. Toda parts are very rare and this one are saying will need a 60-75 days period for delivery. Let's see when it will be delivered.
(*) The engine was more responsive, it could rev quicker and there was a small torque increase in the low-middle area. Probably because more air was getting in, than the tip-in enrichment. |
Interesting, I didn't even realize those wheels came in 16"
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First post updated with the Toda Racing throttle body.
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Are those RS05 reps? I thought they only came in 18in...
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http://www.enkei.co.jp/wheels/racing/rs05/ |
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http://i67.tinypic.com/30sdgxt.jpg Overall, you don't need bigger wheels. Only if you have bigger brake calipers or for aesthetics. The Advan AD08R tires have very stiff sidewalls, so they can compensate the more rubber. |
Can you tell me the sizing on the tires please? I downloaded the pic and zoomed in but I still can't read it.
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Just like their: PF01 vs PF01 EVO GTC01 vs GTC01RR NT03M vs NT03RR |
I had the chance to test the new throttle body. I didn't test it thoroughly, because there was traffic and then it started raining. However, I managed to make a few pulls up to 4-5k RPM with partial throttle and one with full throttle. The car has definitely more torque and the engine runs much smoother. I was a bit puzzled how this can happen with just a small size difference, so when I arrived home I studied the stock part.
It looks that the stock tb has some design issues like that the inside surface is quite rough and overall the tapered shape is not very smooth. It is like they glued two different pieces together, but without fitting them exactly. I am not sure if this was made on purpose or just for keeping the cost low. However, these differences together with the size increase (+2mm) of the new tb, gave an impressive result. Additionally, I didn't see any disadvantages like higher idle RPMs etc. I heard at the beginning there were such kind of issues, but it looks that Toda managed to solve them because this is a revised part (16400-FA2-002 instead of the older 16400-FA2-001). |
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How did you measure this? |
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It's not about "I spent money, so it must do something". I 've spent money on other parts and I couldn't feel any difference, or made a difference but they were disturbing the overall balance of the car. It could be possible to use even individual throttle bodies (ITBs), but for me it would be too extreme. A car that uses ITBs is running currently in the VLN races at Nurburgring and they claim to have a power output of about 260 PS.
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Another close-up picture of the Enkei RS05 wheels in the upgraded STI racing car:
http://i68.tinypic.com/2816jcg.jpg |
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This is a good build, I'm watching :)
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I decided to not use the old top mounts and to order new ones from the factory. Main reason was that it would cost me almost the same to remove the old ones and install them to the new coilovers (work labor is very expensive here!). As an additional benefit, the new top mounts have different part numbers and they are stiffer (harder rubber?). They pair better with the stiffer coil springs and can be approved by TÜV. I think that camber plates cannot be approved.
The rear top mounts were used in the BRZ tS model and the front ones I was informed that are used now in the revised BRZ model. Probably, because the new stock front springs are also stiffer. http://i66.tinypic.com/i54oys.jpg |
@nikitopo add some pictures of your car! Show us the beauty in full :D
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I also have on the task list to install the Sachs coilovers and a Stg1 OFT tune. Toda Racing said that the throttle body will work better with a tune. Shiv said that no changes will be needed to the tune. The Stg1 tune should work fine. |
A few days ago I installed the Stg1 OFT tune. Congratulations to Shiv for his professional job and the results. The tune works as expected and there are no negative issues with the bigger TB. I am more impressed with the smoothness of the engine and the much better torque curve in the middle RPM range. Reason of the latter is the "removal" of the inner EGR (Exhaust Gas Recirculation) system. Evidence that the EGR can be removed, only with an ECU tune, is the following article:
http://i66.tinypic.com/2ajawxy.jpg http://i68.tinypic.com/24w83s5.jpg http://i66.tinypic.com/1ynyhy.jpg I have not done yet a WOT up to the redline, so I cannot comment about gains on higher RPMs . Just waiting the ECU to learn a bit better the new mapping. |
Stage 1 Tune is great! Happy to know you got it and enjoying the car even more now :)
I love it also! |
I installed last weekend the Sachs performance coilovers. Very pleased with the result and the car sits much lower. Height from bottom up to the fender is now 65 cm (25.6 inches). If I recall correctly, stock height was 67-67.5 cm.
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I changed my rims and took some pictures of the suspension. The pictures are in the first post. Next step will be to update the header with the 17MY one.
Changes are that the exhaust pipe branches have been shortened to equal lengths (16MY and previous years had almost equal lengths) and exhaust pipe layout has been strengthened out to reduce pressure loss. Additionally, the pipe diameter has been increased between 5-8%: http://i68.tinypic.com/nno2gk.jpg Not too many options here for an aftermarket header. I want to be "legal" safe. One question: Is it safe to run OFT Stage 1 tune with the changed OEM header? I understand that it might not be optimal for performance, but do you think the AFRs will be OK? |
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This week I'll flash back the stock tune, because I have a scheduled service. It is a good opportunity to decide if I'll keep it afterwards or flash back the OFT tune. |
I did some checks with the factory tune. It is definitely much better on higher rpm's. I am tempted to stay now with this tune. No idea why the OFT tune is not that strong in the high rev range.
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I wanted the Fujitsubo Header....I still do...if i find it used without a cat burnt out since they seem to have cat failures a lot. I can't risk buying a header for $2500 with no warranty and having the cat fail. Also, for legal reasons...i feel better knowing I have a stock header instead of an aftermarket header since I'm already running a catless front pipe. So, if this 2017 header has some gains over the 2013-2016 one I'd probably choose this as an option and get a custom tune for it. Quote:
Have you maybe considered getting a custom tune from OFT? I'm actually debating on getting a custom tune from them....wondering if there would be any benefits for us. |
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Toda: 45mm, 50mm Stock '17 MT: 45 mm, 48.6mm http://i63.tinypic.com/o6budl.jpg Additionally, the shape is similar. So, I assumed that the new stock header is better for a stock engine. I'll let you know when it is installed. Currently it is on the way .. |
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I really want to get an Ace header. But, like you, legal status of driving catless header is making me worry. Taking it off would be such an expensive disappointment. |
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The total cumulative changes to intake, manifold, exhaust, engine, drive and tune of the 17s netted a whopping 5 hp. Just swapping the the exhaust manifold (it isn't a header really) isn't going to gain a thing. There is no magic bullet to get gains by bolting a single part of a 17 onto an older one. |
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The tuning was my whole point all along and the real reason I posted here anyway. Adding some parts at random and hoping for the same or better results without doing the whole thing is wasting time and money. Adding just the header from a whole new system that gave an OFFICIAL 5 HP gain is like taking one piece of a one hundred piece puzzle, placing on a table and expecting to see the picture from the box. It just isn't going to happen. I am truly at a loss on how you think adding one slightly changed part is going to get you any gains without tuning to take advantage of those minor changes. |
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You started the thread it but is not "yours". It is public. I was just trying to help by pointing out something you seemed confused on but you just don't want to hear it. You are throwing away your money on a 17 manifold if you are expecting any gains from just bolting it on and not tuning for it. Even with a tune you will only get a fraction more than you would have got from a tune with the original manifold. |
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