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-   -   1986 Subaru Leone RX TURBO STi (https://www.ft86club.com/forums/showthread.php?t=23476)

JDMenrique 10-26-2013 09:34 PM

Quote:

Originally Posted by Kostamojen (Post 1295597)
Good lord, how have I not seen your car before in other forums!??!?!

Amazing work...


what he said!

NJA 10-27-2013 01:18 AM

what a sleeper! amazing build

Nico TURBO 10-28-2013 04:05 AM

Quote:

Originally Posted by Kostamojen (Post 1295597)
Good lord, how have I not seen your car before in other forums!??!?!

Amazing work...

I want that oil cooler :P How much does it run?


i'm only on subaru fourms if your in them, and thank you glad you like my little toy.

cooler i get them and sell them, sold lots check it out here. also i dont think they fit brz but with subaru you never know lol http://forums.nasioc.com/forums/show....php?t=2565491


Quote:

Originally Posted by JDMenrique (Post 1295617)
what he said!

thank you :)


Quote:

Originally Posted by NinjaAutosports (Post 1295910)
what a sleeper! amazing build


thanks man next year will be allot more fun with race gas power and ill have a spare motor built up next year just in case :D

















well cooler bits arrived now got to figure out should i tap for threads or use hose and clamps system.

STi JDM Spec-C, RA-R, S204, S203, oil cooler adapter
http://farm3.staticflickr.com/2863/1...c70eba87_b.jpg

http://farm8.staticflickr.com/7436/1...4262b84b_b.jpg

http://farm8.staticflickr.com/7430/1...b07c4f7b_b.jpg

Nico TURBO 10-28-2013 04:21 AM

well maybe the ft86 frs brz are legos lol some guy in japan put on a water cooled oil cooler from the original motors lol

http://cdn.mkimg.carview.co.jp/minka...t=25b5b5618fc9

yatesy27 10-28-2013 05:21 AM

Wow, this has got to be one of the best and most thorough builds i’ve ever read. You have obviously spent a lot of time and money on her, and you’ve done an awesome job.

I have never really taken notice of the Leone here in Australia, but they seem to be remarkably well equipped.

Thank you for sharing your passion.
Chris

ZionsWrath 10-28-2013 06:44 AM

Sick car man but something about it looks so fragile. Maybe it is the thin pillars or something?

Good luck, maybe get a full cage?

DrawingWaves 10-29-2013 03:15 AM

Holy mother of all car build! Very nice!

Nico TURBO 11-26-2013 08:48 PM

Quote:

Originally Posted by yatesy27 (Post 1297503)
Wow, this has got to be one of the best and most thorough builds i’ve ever read. You have obviously spent a lot of time and money on her, and you’ve done an awesome job.

I have never really taken notice of the Leone here in Australia, but they seem to be remarkably well equipped.

Thank you for sharing your passion.
Chris

thank you and your very lucky in australia, they have lots of leones and old subarus there..... people have built my car lots of times down there but not as crazy as me I like to think lol.... but there is some very sweet old subarus that came out of australia for sure with some crazy swaps in them for sure.


Quote:

Originally Posted by ZionsWrath (Post 1297524)
Sick car man but something about it looks so fragile. Maybe it is the thin pillars or something?

Good luck, maybe get a full cage?

thank you, its a very small car for sure but its actually built really strong these where real group B rally cars in the day so I'm not to worried but a cage would be the safe thing to do in such a light and powerful car for sure.

http://upload.wikimedia.org/wikipedi...afari_1986.jpg



Quote:

Originally Posted by DrawingWaves (Post 1299706)
Holy mother of all car build! Very nice!

lol thanks man















very excited about this radiator ! its a brand spanking new OEM Subaru 1988 Subaru XT6 2.7L H6 Radiator, its 2 core and also has the proper port size for inlet also outlet as a new EJ motors use.

it's also a perfect match to my EA82T turbo radiator, same size same width same cap location same mount points and also XT6 rad hoses to complete the job.


I wish I new all this from the start of the build, but it sure is going to be sweet next summer on the race track to do more laps in the heat, also the spal fans will bolt up in the same position as the gl-10 turbo mt rad. with the bigger radiator and my oil cooler this should complement the motor very well now.

http://farm8.staticflickr.com/7441/1...ee8388f2_b.jpg

http://farm6.staticflickr.com/5545/1...0d12249f_b.jpg

http://farm4.staticflickr.com/3827/1...c526f20c_b.jpg



and my new trunk seal which took a long time maybe it was made for me in japan but it came in also oem subaru for that perfect fit, i had a small rip in mine that i didnt like.

http://farm8.staticflickr.com/7336/1...f827fc5a_b.jpg

AznKirby 11-27-2013 01:20 AM

This build... I don't even ... Oh my God this is epic.

DAT build.
http://numberingthestars.files.wordp...013/05/awe.jpg

Nico TURBO 01-02-2014 03:37 PM

Quote:

Originally Posted by AznKirby (Post 1355858)
This build... I don't even ... Oh my God this is epic.

DAT build.
http://numberingthestars.files.wordp...013/05/awe.jpg


LOL thanks man that was funny haha






















I been slacking on my updates, but most my parts are in for the spare EJ22T motor. i decide to get all new case bolts washers caps pretty much everything lol.

http://farm6.staticflickr.com/5476/1...e102b0b9_b.jpg




also got a new weather stripping for the hood, the original one had a small tear in it.

http://farm3.staticflickr.com/2871/1...d2e75a67_b.jpg




also picked up the original stickers for my rear doors, i have turbo on the door from factory but my car was a FWD not AWD... so i have to give it the subaru justice of the AWD.

http://farm3.staticflickr.com/2843/1...f9ae2a74_b.jpg

Nico TURBO 01-03-2014 11:34 PM

and here we have 2 EJ22T blocks out of 9 cleaned and ready for the shelf for when the time comes, lets hope no more broken motors for 2014 season..

http://farm4.staticflickr.com/3830/1...a991d41b_b.jpg

Nico TURBO 01-04-2014 12:10 AM

here is the spare EJ22T ill be using and its V9 JDM heads rods pistons all on a wheelie cart lol... this motor will get all the new plugs and JDM oil cooler.


http://farm3.staticflickr.com/2893/1...43f7ba04_b.jpg

VesperLynn 01-04-2014 02:53 AM

I've been looking for this build again! Finally its back on the front page!

Definitely sub'd...

Nico TURBO 01-08-2014 08:51 AM

Quote:

Originally Posted by VesperLynn (Post 1429183)
I've been looking for this build again! Finally its back on the front page!

Definitely sub'd...


Ya been slacking on the post was busy working on other stuff























here is my water pump set up, this pump is for a non turbo Subaru "1990 Subaru Legacy 2.2L NA". There is a couple things special to this water pump which works perfect in my build. The black pipe is coolant heater core pipe single, and the hose adapter is H6 ez30

http://farm6.staticflickr.com/5516/1...33c02776_b.jpg


little back ground on the design


http://www.rallispec.com/images/products/rstr0350_d.jpg

The EJ257 and EJ255 engines are using a low cost stamped impeller water pump that is inferior to this JDM spec closed back cast impeller water pump. The stamped impeller pump is less efficient and more susceptable to cavitation. We suggest installing a closed-impeller pump on any performance or motorsport Subaru engine build


http://farm4.staticflickr.com/3797/1...4f92e3ec_b.jpg


so besides the cast impeller, the inlet port is huge which should help a bit more with coolant flow. on a turbo water pump there is 3 nipple ports... 1 oil cooler... 2 swirl pot... 3 heater core... now because I'm not using a swirl pot and have a rad cap on the rad I can delete that nipple port & the pipe all together.

also my oil cooler has no coolant going into it any more so that port can be deleted also, because of the use of the JDM spec-C S204 adapter.

http://farm6.staticflickr.com/5496/1...0babab51_b.jpg

samisons 01-08-2014 11:08 AM

you've gone too far sir.

Nico TURBO 02-09-2014 11:50 PM

Quote:

Originally Posted by samisons (Post 1437819)
you've gone too far sir.

lol lol lol i'm trying my best



















is it summer yet ??

http://farm6.staticflickr.com/5531/1...38b94bb2_b.jpg


http://farm4.staticflickr.com/3765/1...88d05f32_b.jpg

Nico TURBO 02-13-2014 07:05 AM

http://farm4.staticflickr.com/3742/1...350f8f85_b.jpg



my new momo prototipo steering wheel, its got that old vintage look

http://farm8.staticflickr.com/7323/1...dddd2ed8_b.jpg



more boost with race fuel and a tune fore some real power.

http://farm6.staticflickr.com/5530/1...61e2dbdc_b.jpg

AznKirby 02-13-2014 01:24 PM

I've said it, and I'll say it again - this build is amazing!! :confused0068:

USMC 02-13-2014 02:59 PM

It looks great. WOW !!!!!!!!!!

Snake 02-13-2014 06:40 PM

^^+1,000,000

Love it.

wheelhaus 02-13-2014 07:51 PM

I completely forgot about this thread.

Best. Build. Evar.

Nico TURBO 03-16-2014 10:10 PM

got lots of parts coming in for my toy very excited to fix the little problems and add some new updated bits to make this car more fun a race track this year.



I found a nice GL-10 Turbo cross member from the local scrap yards had it sand blasted and powder coated black for that long lasting effect. also did the USMB washer weld on trick to re locate the control arms a bit further out so I wont have rubbing binding problems any more with the XT6 control arms.

http://farm3.staticflickr.com/2795/1...52805bcb_b.jpg


here you can see the old hole with new hole

http://farm4.staticflickr.com/3800/1...47208ab6_b.jpg



my spare Bosch 044 came in (might use this for my other build going on will see) and my arp head studs 625+ for the spare motor, still waiting for the new subaru crankshaft to come in from subaru japan to build the block which wont be much longer.

http://farm3.staticflickr.com/2865/1...db8825e7_b.jpg

Nico TURBO 03-24-2014 06:38 PM

So I been collecting parts for my car now do to everything being Super RARE or no longer available (NLA) from Subaru any more.

just in case I bend something or I need to replace something, some of the stuff is still getting sand blasted and powder coated.




front control arms bushings XT6 only white line # W51458. you must melt out the XT6 bushing and re use the shell for this to work.

top corner in Pic is bushing and shell





there rear mustache bar on the older Subaru's also have a bushing that can be replaced with a white line part number # W91379. this part fits on all new Subaru's T bar holding the diff up. to make this bushing work you must burn out your old metal shell that the bolt goes into, then drill out the white line bushing to the same size as the bolt shell.

pic bushings is in center XT6 control arms you can see them.





there will be more bushing's coming to firm up the ride on my car, I need to measure them still and cross fit from a newer Subaru once all stuff comes in.





http://farm4.staticflickr.com/3796/1...69e0df5e_b.jpg

Nico TURBO 03-25-2014 11:04 AM

today my Nolathane bushings came in for my Subaru XT6 control arms, for people that never heard of Nolathane, there the owner of Whiteline which is more popular in north america then in Australia but the boys down under know all this all ready lol.


Now I'm waiting for my other bushings from SuperPRO which should cover the rest of my underside bushings and give me that firm more responsive ride around the race track this year.


Nolathane # 46200
direct swap made with the shell


http://farm4.staticflickr.com/3815/1...b5cb6c21_b.jpg

BigFatFlip 03-25-2014 11:39 AM

It always makes my day when ever this thread pops up with updates. Keep it up! :D

itwillboost 03-25-2014 02:29 PM

This is so far beyond awesome.

Nico TURBO 03-27-2014 08:15 PM

Quote:

Originally Posted by BigFatFlip (Post 1624676)
It always makes my day when ever this thread pops up with updates. Keep it up! :D


i get to pull the car out of storage soon and work on it very excited this year for new toys and lots of power coming.

Quote:

Originally Posted by itwillboost (Post 1625186)
This is so far beyond awesome.

thank you..

















I got my 2015 Subaru Impreza STi shift knob, looks good in red match my horn button now.

https://farm8.staticflickr.com/7440/...6f29db226c.jpg

CodyFRS 03-27-2014 08:19 PM

This is the dopest car thread, even over all the BRZ/FRS car threads. Sorry guys...

Nico TURBO 03-31-2014 09:53 PM

here is the drain back for the dip stick for the Mann Hummel Provent 200 set up I have made... this is for a friend of mine which has a built Subaru also, same design as my original one I made for my Leone.

ill also be making a easy adapter for the inlet on the Provent 200, so its easy to connect the block vent and valve covers all in one tube with out making back pressure free flowing for better movement of air.

used a stand grinder then cleaned up with a file and deburring tool.
https://farm3.staticflickr.com/2840/...ef5efa97f4.jpg

ill weld this up and paint it so it stays nice and clean rust free.
https://farm8.staticflickr.com/7014/...750bbf55b5.jpg

https://farm8.staticflickr.com/7188/...57ffb0015d.jpg

Nico TURBO 03-31-2014 10:39 PM

when building a subaru motor fuji bond or fixing the brakes RX2 grease and servicing the cv axles and cv boots you got the proper grease from subaru !

https://farm4.staticflickr.com/3749/...a2d89ed6eb.jpg

Nico TURBO 04-01-2014 07:50 PM

well I finished the welding the dip sticks for the return line for the Provent 200. I also made a adapter piece because I have had a couple say the pipes inlet are to big and hose will not fit this and that...

the pipe I made is for the block vent and both valve covers, came out ok should do the trick and not block as much air as T ing the tubes up.. more air you can move the better.

https://farm4.staticflickr.com/3707/...58a0d72e4d.jpg




all the under side of a GL / XT / XT6 / Loyale sand blasted and powder coated to last a long time... Turbo cross member, XT6 arms front rear, XT6 20mm sway bar, XT6 5mt or 6mt cross member. I'm just missing the rear cross member which I need to find a spare to work with.

https://farm8.staticflickr.com/7005/...2d36f2b3a1.jpg





Whiteline & Nolathane bushings in place now got to do new wheel bearings and there done.

https://farm8.staticflickr.com/7379/...7fdc3bfd2a.jpg

https://farm3.staticflickr.com/2805/...e1e9e2eb8f.jpg

Nico TURBO 04-03-2014 06:48 PM

with the help of Franz @ DieboldAutosport he pointed me in the direction of Karim @ Lachute Performance for this Aim Fuel level adapter for a Subaru.

the Aim dash needed a converter to give it proper signal on a factory fuel sending unit. The sending unit is for the OEM subaru Analog dash in the 1986 ~ 1994 Subaru GL or Loyale, my Oem unit was a digital dash so it need to be changed to the different Ohm unit.

https://farm3.staticflickr.com/2937/...d3cb6729a6.jpg

BigFatFlip 04-03-2014 06:55 PM

Can't wait until these start going on the car!

Fleischwagen 04-03-2014 08:52 PM

Wow. Speechless!

Nico TURBO 04-10-2014 09:17 PM

Quote:

Originally Posted by BigFatFlip (Post 1647408)
Can't wait until these start going on the car!

next week is the week then dyno tune for 400hp pump gas and race gas 500whp.. then strip it all down and add all this stuff with more upgrades and the new motor...

























so I just got most of the SuperPro bushings in and new bolts nuts washers every where from Subaru oem :D



80's Subaru radius rod SuperPro # SPF2534K for 18mm bar, check your bar width if you decide to get these. this are made so much better then the whiteline ones that don't even fit in the socket.

https://farm3.staticflickr.com/2851/...31449156b7.jpg



80's Subaru 4WD Differential Pinion Mount Bushing, press bushing out melt out middle add SuperPro # SPF3005K with lots of grease and your done... last year I used a newer whiteline bushing from a impreza this year ill use the proper one. New oem subaru bolts and nuts are on back order still.

https://farm8.staticflickr.com/7043/...0ebda5613a.jpg



88 - 91 Subaru XT6 rear hubs 20MM sway bar, this was a tricky one had to cross reference Nolathane XT6/Vortex number to these proper bushings from SuperPro # SPF0361-20. Oem brackets bolts and nuts from Subaru

https://farm8.staticflickr.com/7038/...0bbe627497.jpg



some people didn't get to see my Before & After pics, I had to get the ball rolling so I just got another spare set of XT6 5x100 rear set up in and this is what they look like from the wrecker's

https://farm3.staticflickr.com/2867/...6404398744.jpg



STi 6mt Gear-linkage, Support Bar, Front Bush SuperPro # SPF2462K

https://farm8.staticflickr.com/7233/...f7464b7763.jpg


80s Subaru Rear suspension mounts oem Subaru with SuperPro # SPF2755SK for the shock absorber's to give less movement in the control arm. you only need 4, I'm working on my next project car.

https://farm4.staticflickr.com/3817/...e839c42666.jpg



80's Subaru oem rear cross member bushing, this one is going to be tricky to upgrade. ill have to come up with something even cut the bushing mount out and weld up something to a newer style. I have a couple idea's in my head, but ill need to think of a good way to stiff this up. one idea is getting it made solid out of aluminium... there is also one more bushing in the rear cross member, it hasn't come in yet once I get that one to play with ill know where to start.

https://farm8.staticflickr.com/7363/...e42e394cb2.jpg


https://farm8.staticflickr.com/7011/...5cb69dab93.jpg

Nico TURBO 04-26-2014 12:23 AM

finally found one of these (really found 2 one for the spare build I got in the works). Manual steering rack OEM Subaru VGR ( variable gear ratio ) which means, less weight, less heat, less stress on the motor.

https://farm8.staticflickr.com/7087/...31249299_c.jpg

VGR teeth change

https://farm3.staticflickr.com/2916/...e4f35f47_c.jpg


right from Japan antic vintage Subaru grill badges for my Leone and the keys also. I'd Like to thank Billy @JPNHunt for getting me this stuff !! great guy to deal with if anyone is wondering !!

https://farm8.staticflickr.com/7411/...10ec82e1_c.jpg


https://farm8.staticflickr.com/7161/...03391e57_c.jpg




I didn't think they would fit, lots of late night number crunching worked.... 225/45/16 DUNLOP DIREZZA ZⅡ + 16x8 et45 Braid custom made rally wheels just for the perfect fit.

https://farm3.staticflickr.com/2937/...90672f09_c.jpg

https://farm8.staticflickr.com/7271/...0914f95b_c.jpg

Nico TURBO 04-27-2014 03:09 AM

well people have asked how did I bolt up the coil overs in the rear so easy. in the pictures you can see everything in order.


what kit I used is the HSD STi GRB 08-12 set up, what I keep from my Leone is the top mount bracket and spring perch cap. drill the same size hole as the washer from the HSD kit so the spring perch cap will go on.

then pop out the bushings & tube from the HSD GR STi stuff and use them on your new set up.

the only other thing is the lower mount on a GR STi has a 55mm wide bushing tube, you would need to cut it down to 45mm size to fit in the rear control arm lower. the bolt is the same 12mm size flange bolt so no need for a spacer in the bushing tube.


https://farm6.staticflickr.com/5481/...9f954124_c.jpg

https://farm3.staticflickr.com/2923/...ffebc2be_c.jpg



all put together

https://farm8.staticflickr.com/7332/...0f026828_c.jpg


https://farm8.staticflickr.com/7351/...8c16f458_c.jpg









so if one is going to be buliding a Leone in the future the best kit to get would be the Subaru GRB STi 08-12 suspension kit. ohlins ? KW ? Bilstein ? :D future for me for sure ;)

the front you would need the GRB STi 08-12 knuckle with the bolt on bearing which is better they say for its bigger bearing, the top plate will not work unless you drill it out to match your car top mount pattern which is pretty much the same as a 1989-2001 Legacy impreza car pattern.



also the rear in the BRZ is the same as the GRB, the front is the same as a 1989-2001 impreza legacy but the shock is shorter but will work also with the non larger knuckles.

AznKirby 04-27-2014 12:43 PM

You are mad! I can't wait to see it up and running :)

Nico TURBO 05-14-2014 10:16 AM

Quote:

Originally Posted by AznKirby (Post 1700747)
You are mad! I can't wait to see it up and running :)

hahahah thanks, its all most complete now cant wait to push it around a track for some fun.




















lots and lots of work went down so far, for the front I changed the rubbing in the pockets of the control arms which alone made the car feel amazing... I stripped everything out and under coated it all along with wrapping my exhaust well worth it all even though its a pain.

all the sand blasted powder coated stuff was add along with the upgraded bushings and oem subaru bolts.

https://farm3.staticflickr.com/2935/...9ba16776_c.jpg



the only thing missing now is the front GR sti knuckle bearings, the sti sealed bearings are being made into 5x100 from 5x114 thanks to my good friend that owns a machine shop

https://farm3.staticflickr.com/2902/...1604da40_c.jpg


super rare no longer made front bumper clips got made from a 3D printer collage kid which made them so good there better then the real ones.. he used some hard plastic and chemical to harden the clips so they last long.

https://farm6.staticflickr.com/5072/...b97ffa70_c.jpg



looks amazing now with the second trim on the top of the bumper very happy now.

https://farm3.staticflickr.com/2938/...eca7ac8e_c.jpg


with all the new bushings repaired shocks & fixed cross member, it feels amazing drives like its on rails ! point and shoot now feel ! ... I still need a corner balance & alignment done so it will only get much better.

https://farm3.staticflickr.com/2924/...0979622b_c.jpg

https://farm3.staticflickr.com/2932/...7c718a86_c.jpg





straight from japan !! this is the holy grail of part numbers for my car. with this book and part numbers all I can say is WOW WOW..... there is a boat all read in bound from japan to canada with my new parts on it like the JDM skirt kit, the jdm air dam along with much much more things for this car and my other build the Leone Wagon.

https://farm8.staticflickr.com/7364/...400ae9e8_c.jpg

BigFatFlip 05-14-2014 10:38 AM

Lookin good! Those braids are amazing!


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