Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB

Toyota GR86, 86, FR-S and Subaru BRZ Forum & Owners Community - FT86CLUB (https://www.ft86club.com/forums/index.php)
-   Engine, Exhaust, Transmission (https://www.ft86club.com/forums/forumdisplay.php?f=8)
-   -   An FA20D failure / diagnosis & repair story... (https://www.ft86club.com/forums/showthread.php?t=154357)

Teseo 02-04-2024 07:42 AM

$1.5k worth of parts + $10k in labor from dealership

Opie 02-05-2024 07:50 PM

Engine was installed on Sunday, runs great! Currently have a cheapy oil filter and oil in it along with a magnetic drain plug, will drive it about 50 miles and then drain it, install a Subaru OEM filter and new oil. This will be to flush any debris that I may have missed during the rebuild.

https://youtu.be/EdNE4MxRXKQ

Opie 02-08-2024 04:03 PM

Engine #2 has been disassembled down to the bare long-block. Early indication is that this is just another lost bearing....likely #2 or #3 rod....

Opie 04-16-2024 09:56 AM

3 Attachment(s)
Got around to tearing Engine #2 down completely on Sunday, water in the oil does not make for good lubrication....and causes some different damage. As suspected/usual rod bearing #3 was literally just washed out, also the water washed the teflon coating off all of the pistons and rusted the rings. Good news, no scoring on the cams or carriers. Pickup was clean

Parts have been ordered to repair;
Crankshaft
Pistons (4)
Ring set
ACL Main Bearings
ACL Rod Bearings
Connecting rods (2)
Misc gaskets, seals, orings, etc...

Going to hone the bores, disassemble, clean and oil everything then reassemble once the parts arrive.

Ultramaroon 04-16-2024 01:18 PM

Interesting to see the results of different failure modes. Thanks for sharing!

LRNAD90 04-16-2024 02:03 PM

Quote:

Originally Posted by Opie (Post 3604189)
Got around to tearing Engine #2 down completely on Sunday, water in the oil does not make for good lubrication...

Water in the oil, rusted piston rings, flood car?

Opie 04-17-2024 07:34 PM

Quote:

Originally Posted by LRNAD90 (Post 3604211)
Water in the oil, rusted piston rings, flood car?

Water sucked into the engine driving through standing water....not flood.

blsfrs 04-18-2024 08:33 AM

Quote:

Originally Posted by Opie (Post 3604241)
Water sucked into the engine driving through standing water....not flood.

You may have mentioned this earlier but did the engine hydrolock?

Opie 04-18-2024 11:26 AM

Quote:

Originally Posted by blsfrs (Post 3604257)
You may have mentioned this earlier but did the engine hydrolock?

It did not, spun freely when I got it. Quite honestly it looks like someone added water to the oil....insurance scam?

Opie 04-23-2024 07:47 PM

Jeesus, I think the tech that did the valve spring recall on this motor used several tubes of RTV....and forgot to install the right side oil spacer that keeps the oil slung off the cams from aerating....maybe why there was so much oil foam in this engine....

New crank & rod bearings, new pistons, rings, 2 connecting rods installed....just waiting on the oil spacer to come in in order to complete the right cam carrier....

Opie 05-02-2024 04:20 PM

1 Attachment(s)
Shop vac after cleaning all the old RTV from this engine before it gets reassembled.

Think it's a bit much? Good job Ken Ganley Subaru North Olmsted...

BTW, that's a 12 gallon Shop Vac for reference...

Opie 05-07-2024 02:03 PM

1 Attachment(s)
All back together and good as new.

New components installed/replaced during rebuild:
Subaru OEM Crankshaft
ACL Race Series Main Bearings 5M8312HX-STD
ACL Race Series Rod Bearings 4B8310HX-STD
Subaru OEM Connecting Rods (2)
Subaru OEM Pistons (4)
Subaru OEM Ring Set
Subaru OEM Engine Gasket Set
Subaru OEM Cam Carrier Filters (4)
Subaru OEM Oil Filter
Subaru OEM Spark Plugs (4)


All times are GMT -4. The time now is 10:12 PM.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
User Alert System provided by Advanced User Tagging v3.3.0 (Lite) - vBulletin Mods & Addons Copyright © 2024 DragonByte Technologies Ltd.


Garage vBulletin Plugins by Drive Thru Online, Inc.