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-   -   Another ACE headers issue (https://www.ft86club.com/forums/showthread.php?t=139612)

NoHaveMSG 04-03-2020 03:37 PM

Quote:

Originally Posted by JIM THEO (Post 3315824)
I am not complaining but I have rubbing issues with the subframe, this is serious issue as I have to buy harder engine mounts and gearbox mount insert.
I adjusted the skid plate, needs some more hammering probably as my A350 are second hand, but the subframe issue IS ridiculous at least for me it adds ~250-300$ above the already expensive headers!

They should mention it for each header, but they don't. It is pretty well documented and known that you should add stiffer motor mounts for their headers.


What is funny is they sell motor mounts, and quoted in the motor mount section.

Hardrace 7440 motor mounts are recommended for anyone using the Type A or Type B 250 or 350 on their FRS/BRZ/GT86

86TOYO2k17 04-03-2020 03:48 PM

Quote:

Originally Posted by JIM THEO (Post 3315824)
I am not complaining but I have rubbing issues with the subframe, this is serious issue as I have to buy harder engine mounts and gearbox mount insert.
I adjusted the skid plate, needs some more hammering probably as my A350 are second hand, but the subframe issue IS ridiculous at least for me it adds ~250-300$ above the already expensive headers!

i wonder why some people have issues with subframe rubbing, and most people like myself have zero issues with subframe rubbing on both stock engine mounts and then later sti mounts. is it the 4-2 header or 2-1 overpipe causing the rubbing?

just realized you are in Greece, are you guys RHD or LFD? if you are RHD then it is known and state that the 350 has fitment issues. "GT86/FRS/BRZ 4-2-1 MERGE HEADER, 350 COLLECTOR, LHD" I hope the RHD people aren't the ones buying the 350 and complaining about fitment.

JIM THEO 04-03-2020 04:06 PM

Quote:

Originally Posted by 86TOYO2k17 (Post 3315830)
i wonder why some people have issues with subframe rubbing, and most people like myself have zero issues with subframe rubbing on both stock engine mounts and then later sti mounts. is it the 4-2 header or 2-1 overpipe causing the rubbing?

just realized you are in Greece, are you guys RHD or LFD? if you are RHD then it is known and state that the 350 has fitment issues. "GT86/FRS/BRZ 4-2-1 MERGE HEADER, 350 COLLECTOR, LHD" I hope the RHD people aren't the ones buying the 350 and complaining about fitment.

LHD in Greece as you, in my case the overpipe rubs against the subframe when I start from a stop, on hard acceleration and left corners.
As handmade product every header is different as every BRZ/FRS is different, I think the rest of the exhaust plays a role and adds to the rubbing issue, although the only exhaust part I added is a Berk frontpipe.

86TOYO2k17 04-03-2020 04:11 PM

Quote:

Originally Posted by JIM THEO (Post 3315836)
LHD in Greece as you, in my case the overpipe rubs against the subframe when I start from a stop, on hard acceleration and left corners.
As handmade product every header is different as every BRZ/FRS is different, I think the rest of the exhaust plays a role and adds to the rubbing issue, although the only exhaust part I added is a Berk frontpipe.

forgot they are all handmade but i have type B so slightly less "handmade"

I have read some people having issues with certain frontpipes if they are either heavier, angled lower then stock, or installed lower, causing the overpipe to "droop" lower and hit. possibly something to look into. or see if you can reinstall frontpipe and bolt it to FP mount to have it higher and pushing overpipe up more. maybe pull catback in closer to "wedge" the FP up more.

gpvecchi 04-04-2020 04:54 AM

It's made in Taiwan, I don't expect so much quality...

JIM THEO 04-04-2020 04:59 AM

Quote:

Originally Posted by gpvecchi (Post 3316006)
It's made in Taiwan, I don't expect so much quality...

They are quality products regarding welding and material but they have to adjust better distances and curves of each header to minimize rubbing issues and use better bolts/nuts, Tomei/Gruppe-s headers are made in Taiwan also and they are perfect quality imho!

Infinity 04-04-2020 11:23 AM

Quote:

Originally Posted by 86TOYO2k17 (Post 3315810)
also my ace 250 header was 1350$ brand new shipped from a vendor (no discount/sale price), and 350 type As are about 1700$, back when more vendors stocked them you could get them for 1500$ when they had their annual sales. So not really close to 2000$

The header is $1700 without shipping or tax. Motor mounts are like $250-300. And you really need a ceramic coating, too. It is easily over $2000 to get this header properly installed on your car.

gpvecchi 04-04-2020 11:50 AM

Meh, just my two cents, during years I saw many different brands of exhausts, many of them of reputable brands, but when I saw Supersprint I was amused. But they are absurdly priced, and not so good for our cars...

86TOYO2k17 04-04-2020 12:28 PM

Quote:

Originally Posted by Infinity (Post 3316037)
The header is $1700 without shipping or tax. Motor mounts are like $250-300. And you really need a ceramic coating, too. It is easily over $2000 to get this header properly installed on your car.

Free shipping, no tax, I don’t have a ceramic coating and over 2 years in PNW still looks brand new, zero heating issues. And myself and many others had zero issues with stock mounts. Also consider this includes over pipe thats at least another 250$ value over other options.

It also used to be stocked by more vendors (now looks like only ace and csg) when other vendors had it they all have 10%+ off sales several times a year. If i waited 3 months i could have gotten mine to my door for 1215$. But I didn’t want to wait.

But to be fair if the 1700$ ace was all that was available i would have got a EL JDL

NoHaveMSG 04-04-2020 01:22 PM

Quote:

Originally Posted by gpvecchi (Post 3316006)
It's made in Taiwan, I don't expect so much quality...

LOL. That was pretty ignorant. Quality has little to do with where it is made and more to do with accepted tolerances from whomever is commissioning the work.

A header is a pretty complex part to build. Something as simple as removing it from it's fixture before it has cooled enough can distort it.

B T 04-06-2020 10:45 AM

I figure the welding fixture and jigs must've been moved around a bit and warped during production. Even on the stock motor mounts, the header was hitting the underbody panel, coming too close to the passenger side sway bar bushing(melted it several times) and the bolt holes at the engine don't line up properly. I always end up having to push apart the header flanges to get it over the head studs. Luckily it hasn't ruined the head stud threads.

JIM THEO 04-06-2020 11:16 AM

Quick question, how much of noise difference an OEM frontpipe has with and without/gutted frontpipe?
I want to gut the OEM frontpipe but due to ACE headers I believe it will be quite noisy although I have OEM catback, I like it close to factory noise levels!

gpvecchi 04-06-2020 12:30 PM

Quote:

Originally Posted by NoHaveMSG (Post 3316071)
LOL. That was pretty ignorant. Quality has little to do with where it is made and more to do with accepted tolerances from whomever is commissioning the work.

Sorry, I don't agree... We're not talking of a CNC made product, these can be made everywhere with extreme quality. We're talking of manifacture...
I'm used to italian manifacture, sorry.

NoHaveMSG 04-06-2020 12:45 PM

Quote:

Originally Posted by gpvecchi (Post 3316589)
Sorry, I don't agree... We're not talking of a CNC made product, these can be made everywhere with extreme quality. We're talking of manifacture...
I'm used to italian manifacture, sorry.

Your experience must not have much to do with welded product.

With the Nameless header on my car I have issues. Flanges are "sprung" and won't slide onto the studs without being persuaded. Also an expensive header, and US made.

Infinity 04-06-2020 01:21 PM

Quote:

Originally Posted by NoHaveMSG (Post 3316594)
Your experience must not have much to do with welded product.

With the Nameless header on my car I have issues. Flanges are "sprung" and won't slide onto the studs without being persuaded. Also an expensive header, and US made.

Are these kind of fitment issues typical with hand made headers? I assume the ACE and Nameless are hand welded?

I wonder if the JDL 4-2-1 has similar fitment issues.

NoHaveMSG 04-06-2020 01:31 PM

Quote:

Originally Posted by Infinity (Post 3316604)
Are these kind of fitment issues typical with hand made headers? I assume the ACE and Nameless are hand welded?

I wonder if the JDL 4-2-1 has similar fitment issues.

:iono:

It depends on so many factors. I'd say most of the common headers out there are going to be pretty dialed. The more complex, the more chance for distortion.

My turbo manifold also had issues but it was a handmade 1 of 6 so the jig could have been off. I really don't hear of too many complaints across the board on any header but I am sure there are more out there then get posted.

devtec 04-06-2020 08:02 PM

Some of you may think this is ghetto, but I had it done and it works perfectly to resolve interference with the subframe.

Cut a slot in a large washer, and slip it between engine mount and frame. This raises whole engine a few millimeters, creating clearance for the overpipe.

Takes 10 minutes and any muffler shop can do it.

CSG Mike 04-08-2020 04:38 PM

Quote:

Originally Posted by JIM THEO (Post 3314271)
Overpipe to subframe...at least, I have to check also the connection overpipe to frontpipe as the rubbing comes somewhere there, I did hammer the skid plate too!

Make sure the rest of your exhaust system is not introducing a stress onto your ace header, causing it to be torqued.

CSG Mike 04-08-2020 04:39 PM

Quote:

Originally Posted by mistople (Post 3315642)
Sorry to hijack, but I have a follow up question on the Ace header:

Has anyone found a better solution for the 3 bolts holding the 4-2 manifold to overpipe flange together? I've probably lost a half dozen of those nuts/bolts in under a year and no matter what I do, they seem to come undone under track conditions.

Grabbed an image from the install instructions for reference:

https://i.imgur.com/B8uYDVj.png

Safety wire can prevent backing out. Alternatively, you can just use a long bolt rather than the stud + nut.

CSG Mike 04-08-2020 04:42 PM

Quote:

Originally Posted by B T (Post 3316562)
I figure the welding fixture and jigs must've been moved around a bit and warped during production. Even on the stock motor mounts, the header was hitting the underbody panel, coming too close to the passenger side sway bar bushing(melted it several times) and the bolt holes at the engine don't line up properly. I always end up having to push apart the header flanges to get it over the head studs. Luckily it hasn't ruined the head stud threads.

Every header will touch the underbody on every car; the underbody panel must be hammered flat in a few places for clearance. This is by design to get the proper runner lengths and keep the bend radii as large as possible.

devtec 04-16-2020 03:00 PM

I think the overpipe contacting the subframe is the biggest issue. It clears by about 3-4mm, but makes contact on hard left turns when exiting with throttle.

Washer trick under engine mount solves this issue by raising the overpipe another few mms.


Sent from my iPhone using Tapatalk

SuperTom 04-29-2020 12:48 PM

So im in the middle of changing out my FLywheel, CLutch ect and have my head up behind the engine. Noticed the exhaust manifold stud is touching overpipe. Anyone else notice this? could be another source of rattle

https://i.imgur.com/16MEjkc.jpg

juanlien 05-01-2020 03:01 PM

Quote:

Originally Posted by SuperTom (Post 3314328)
I have just installed Perrin mounts with Ace headers. Havent driven yet as I still have car on jackstands for other projects. But I will say I didn't have to remove the headers to install on my car, just jacked up the motor from the oil pan. I did remove the bolt holding the front pipe to the trans mount. Stock ones right side came out the front, left side came out the rear. Im going to say fairly easy and can be done in your driveway
https://i.imgur.com/P9BylGt.jpg
https://i.imgur.com/zoyVGH8.jpg

Plus 2lbs lighter off the front of the car!
https://i.imgur.com/zGiUFp1.jpg
https://i.imgur.com/sEN6JiZ.jpg

great sharehttps://babang.xyz/assets/7/o.png

solidONE 05-01-2020 03:52 PM

Quote:

Originally Posted by SuperTom (Post 3325279)
So im in the middle of changing out my FLywheel, CLutch ect and have my head up behind the engine. Noticed the exhaust manifold stud is touching overpipe. Anyone else notice this? could be another source of rattle

https://i.imgur.com/16MEjkc.jpg

You can put a shim on the motor mount or maybe its just old and saggy, like my neighbors ahem*. Probably easier just to cut a little nub off that stud.

B T 05-01-2020 03:55 PM

I just pulled my engine, my A350 isn't anywhere near that close

Yoshoobaroo 05-01-2020 04:54 PM

Well at least they are consistent then /s

SuperTom 05-01-2020 05:43 PM

Quote:

Originally Posted by solidONE (Post 3326117)
You can put a shim on the motor mount or maybe its just old and saggy, like my neighbors ahem*. Probably easier just to cut a little nub off that stud.

You missed the post above I have Perrin mounts. Yeah will just cut off that knub when I swap to stock headers for upcoming inspection. Just something for others to check since you cant really see it from looking from the front of the motor.

mrjj 05-01-2020 06:49 PM

Quote:

Originally Posted by B T (Post 3326118)
I just pulled my engine, my A350 isn't anywhere near that close


Same here. I have ~10mm space between the header stud and the overpipe.

solidONE 05-01-2020 11:19 PM

Quote:

Originally Posted by SuperTom (Post 3326166)
You missed the post above I have Perrin mounts. Yeah will just cut off that knub when I swap to stock headers for upcoming inspection. Just something for others to check since you cant really see it from looking from the front of the motor.

I dont know how many things can cause the cylinder head to shift relative to your overpipe/frontpipe junction. Was it always like this? I cannot imagine the perrins being different dimensions as stock, shorter?

SuperTom 05-02-2020 09:28 AM

Quote:

Originally Posted by solidONE (Post 3326278)
I dont know how many things can cause the cylinder head to shift relative to your overpipe/frontpipe junction. Was it always like this? I cannot imagine the perrins being different dimensions as stock, shorter?

The perrins should be the same. PLus the cylinder to header to overpipe should remain constant even if the height was slightly different. Front pipe was unattached as well. I really don't have any rattle its just something I noticed with the Tranny out of the way I was able to stick my head up behind the engine.

in_sherman 05-06-2020 05:47 PM

cusco motor mounts with a-350 here.
no rubbies
i would recommend hard ass motor mounts anyways because it helped me with the vague clutch feel, even with the clutch spring mod. the difference was amazing. the stock motor mounts made me feel like i forgot how to drive stick, even when i had thousands of miles on the car.

Bergycheese348 07-18-2022 12:54 PM

This is a year later, but I’ll throw in my experience.

I bought the A350 used (was on a track car beforehand), with all of the used gaskets, and other hardware. Gaskets are almost shot, but still have worked (I should have gotten new ones though for peace of mind). Hardware looked like it was in decent shape. After getting the stock exhaust manifold off, the install was straight forward. I have had 0 rubbing anywhere and only have positive experience from the header. I am also on TRD mounts (STI is the same).

Ultramaroon 07-18-2022 02:01 PM

Quote:

Originally Posted by in_sherman (Post 3327901)
cusco motor mounts with a-350 here.
no rubbies
i would recommend hard ass motor mounts anyways because it helped me with the vague clutch feel, even with the clutch spring mod. the difference was amazing. the stock motor mounts made me feel like i forgot how to drive stick, even when i had thousands of miles on the car.

https://www.ft86club.com/forums/showthread.php?t=77390


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