Custom Turbo Build (Twin Scrol EFR 6758)

[BigFatFlip]

Originally Posted by kask2_6.0

Mini washer fluid reservoir to make room for Velox brake ducts.

Man, I would have paid good money for something like that (I relocated my oil cooler there. I ended up getting the ptuning washer fluid tank but this design is so much more compact!

[kask2_6.0]

Originally Posted by JDLAutoDesign

Love the custom fab work! Wanna make a billet sump for a GTX series turbo ?

Would happy to help on design. But after I get this running!

[kask2_6.0]

I just realized I never posted anything about header design. A while back I contacted Burns Stainless and got some header design input from an engineer using their X-Design software. Turns out that the ideal runner lengths, primary, and secondary tube diameters for the twin scroll turbo header matched something that was already on the market. So I saved myself some time and just bought the 4-2-1 header from @AceHeader-MT. This weekend I was able to finally get the new overripe built. I ran out of argon so its only tacked but the big chunk of the work is complete. Extremely tight but it fits.





I think its going pretty well so far for my first headers. This project is quite the learning experience.

[AceHeader-MT]

This is a phenomenal build!

Let us know if we can help in any way

[DHitHim]

This is awesome. How come you deviated from your goal of not cutting the crash beam? Looks like you got a thick Treadstone intercooler. Love the washer fluid reservoir. Just enough where you need some in the california weather but not too much.

[kask2_6.0]

Originally Posted by AceHeader-MT

This is a phenomenal build!

Let us know if we can help in any way

Thanks! My welds aren't quite up to par with you guys yet but I'm working on it.

Originally Posted by DHitHim

This is awesome. How come you deviated from your goal of not cutting the crash beam? Looks like you got a thick Treadstone intercooler. Love the washer fluid reservoir. Just enough where you need some in the california weather but not too much.

I realized that cutting the crash beam was going to be inevitable to fit what I have planned for ducting anyways. I would still like to try the smaller Garrett core in the future but I've been somewhat trying to minimize parts I have to fab to get this thing up and running. This treadstone core is custom but it was still pretty cheap and easy to get quickly. The Garrett core alone is more than twice the price of this intercooler. Those things aren't cheap. Plus now I'll have a baseline intercooler to compare to when I do make the switch!

[kask2_6.0]

Velox fuel rails and DeatschWerks 700cc injectors to keep up with fuel requirements.

[The_mediocre_guy]

Originally Posted by kask2_6.0

I just realized I never posted anything about header design. A while back I contacted Burns Stainless and got some header design input from an engineer using their X-Design software. Turns out that the ideal runner lengths, primary, and secondary tube diameters for the twin scroll turbo header matched something that was already on the market. So I saved myself some time and just bought the 4-2-1 header from @AceHeader-MT. This weekend I was able to finally get the new overripe built. I ran out of argon so its only tacked but the big chunk of the work is complete. Extremely tight but it fits.





I think its going pretty well so far for my first headers. This project is quite the learning experience.

resourceful, I dig it.

[sam69]

Originally Posted by kask2_6.0

Thanks! My welds aren't quite up to par with you guys yet but I'm working on it.



I realized that cutting the crash beam was going to be inevitable to fit what I have planned for ducting anyways. I would still like to try the smaller Garrett core in the future but I've been somewhat trying to minimize parts I have to fab to get this thing up and running. This treadstone core is custom but it was still pretty cheap and easy to get quickly. The Garrett core alone is more than twice the price of this intercooler. Those things aren't cheap. Plus now I'll have a baseline intercooler to compare to when I do make the switch!

Any pics of the turbo in position ?
Love what you are doing on this and would be my much preferred position if I went turbo.
Any plans to sell these ?

[kask2_6.0]

Originally Posted by sam69

Any pics of the turbo in position ?
Love what you are doing on this and would be my much preferred position if I went turbo.
Any plans to sell these ?

Yes, have plenty of pics! No plans to sell anything. Not sure there is anyone who would buy a kit like this anyways since everything is custom fit and requires a ton of specific supporting mods. Even in kit form something like this would be for the racer that doesn't care about throwing parts away (AC) or trimming parts of the body (crash beam, hood latch support, RHD steering rack mount).

Enjoy!




And the key piece to making this work.. Just finalized the CAD last night.

[kask2_6.0]

And while I'm at it..


The -6 is the turbo sump vent and the two -8s are the crankcase vents. PCV is deleted.

[VerusEric]

Originally Posted by kask2_6.0

Yes, have plenty of pics! No plans to sell anything. Not sure there is anyone who would buy a kit like this anyways since everything is custom fit and requires a ton of specific supporting mods. Even in kit form something like this would be for the racer that doesn't care about throwing parts away (AC) or trimming parts of the body (crash beam, hood latch support, RHD steering rack mount).

Enjoy!




And the key piece to making this work.. Just finalized the CAD last night.

Looking great Gordon! Interested to see how you cast that final piece. Very nicely engineered, and printed, piece.

[kask2_6.0]

Starting to see light at the end of the tunnel!

[denso]

Not bad! I decided to design my own low mount kit too but my IC piping is a bit different.