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Old 10-25-2012, 10:19 PM   #141
Silverdub
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I hope Paul, I hope! I decided to use my 14" chop saw to cut the hoses and it went really well so i got the all done but the oil return, i need to drain the pan and weld a fitting.

First water line




Oops forgot the heat shield... Better now although not looking as good


Water feed and return


All in place!
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Old 10-27-2012, 01:30 PM   #142
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This morning i modified the oil return flange that came with the turbo by cutting the pupe and tacking my AN8 fitting then i made my oil return hose. Below is all 4 hoses. The top 2 are water feeds and bottoms are oil.






Now i just need to weld my other AN8 fitting to the pan and im all done for this part!
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Old 10-27-2012, 02:32 PM   #143
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looks great man
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Old 10-27-2012, 05:15 PM   #144
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I just clocked the turbo, reinstalled an intercooler pipe and drilled the oil pan/tacked the AN8 fitting. Im now working on the o2 sensor bungs on the downpipe.

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Old 10-27-2012, 05:22 PM   #145
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Wow, Your craftsmanship and ingenuity is amazing! Can't wait to see the end result of all this work!
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Old 10-27-2012, 06:19 PM   #146
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Looking good man. Was curious though, the fitting on the oil pan seems low. Is the oil level really lower than your mounting point?
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Old 10-27-2012, 08:03 PM   #147
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Quote:
Originally Posted by SnapOv3st3r View Post
Looking good man. Was curious though, the fitting on the oil pan seems low. Is the oil level really lower than your mounting point?
No but the fitting is sealed so it doesnt matter at all
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Old 10-27-2012, 08:39 PM   #148
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No but the fitting is sealed so it doesnt matter at all

? What do you mean the fitting is sealed. I'm referring to the gravity feed setup you have. If the fitting is below the oil level when full, then it will cause an oil blockage and back up into the turbo and kill the turbo seals.
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Old 10-27-2012, 10:04 PM   #149
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No it wont, that exactly how a vw oil return is built. Its bolted to the lowest point inthe oil pan.


Edit:



Vw 1.8t oil pan with return at the bottom
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Old 10-27-2012, 11:47 PM   #150
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Anyway, a good friend built a S2000 turbo a long time ago and the turbo's return was trough the drain plug and he never got any problem with it
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Old 10-28-2012, 10:24 AM   #151
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Not sure how that applies to this car, but good luck anyway. With my setups the return had to be above the oil level, cause oil would flow were least resistance (back up the friend line and out the seals). Look forward to seeing your numbers.
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Old 10-28-2012, 03:58 PM   #152
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Nice job, can't wait to see it run !
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Old 10-29-2012, 11:53 AM   #153
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Dude I am so jealous of this car! Subscribed, make a video of it running!!!
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Old 10-29-2012, 10:37 PM   #154
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Em... just read all 7 pages.... Awesome, awesome, awesome! Keep it up man!
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