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Engine, Exhaust, Transmission, ECU Discuss the FR-S | 86 | BRZ engine, exhaust and drivetrain.

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Old 06-14-2012, 05:24 PM   #23
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louder exhaust will solve this problem
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Old 06-14-2012, 06:29 PM   #24
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Originally Posted by uspspro View Post
louder exhaust will solve this problem
Agreed.

That being said, my car makes the same noise occasionally after being driven for a while. It is more frequent than the injectors (slight pulsing, sometimes just a constant high-pitched sound) and sounds very different than the clicking. I've owned two wrx's before, and while I will be the first to say that boxer engines are naturally noisy, this noise doesn't sound familiar. However, I haven't noticed any performance or idling issues.

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Old 06-15-2012, 01:16 PM   #25
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Here's a vid of mine doing it as well. It seems to be intermediate, since some times it'll do it, and other times it won't. Happened as I was getting back to work after going to the bank and getting lunch.


You can also see the idler pulley moving back and forth in the vid too.
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Old 06-15-2012, 01:49 PM   #26
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Quote:
Originally Posted by Don@Accelerated View Post
I don't believe I hear a belt chirping. Not alteast in the video. All I can hear is the high pressure direct injection pump and nozzles.

-Don
I'm with Don. The tensioner pulley is on a spring loaded tensioner so seeing it move is probably not that big of a deal. Maybe compare it to another FA20 engine if you want some extra assurance. But the tick is most certainly DI pump and nozzles. Very typical of newer gas direct injection vehicles. Hell, the Kia Optima Turbo & Hyundai Sonata Turbo have a 2" thick high density foam inside the engine cover to quiet it down as much as possible, but it's still diesel-status.

The other thing that makes youtube sound diagnostics a bit tough is that most smart phones have extremely sensitive microphones for high frequency noises. So for one of us to compare what we hear on a car in person to your video is a tough comparison as well.

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Old 06-15-2012, 02:01 PM   #27
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You can hear the chirping sound in all the videos. It sounds like a cricket. It's higher pitched then the ticking from the injectors.
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Old 06-15-2012, 02:11 PM   #28
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Turn the A/C on and see if it stops? So hard to tell where its coming from but that higher pitched sound doesn't sound like belt squeal to me at all. Sounds like bearing noise.
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Old 06-15-2012, 02:44 PM   #29
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It's only happened twice since I've gotten the car. Wouldn't a bad bearing be consistent though?
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Old 06-15-2012, 02:53 PM   #30
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Quote:
Originally Posted by Jayde View Post
It's only happened twice since I've gotten the car. Wouldn't a bad bearing be consistent though?
Well, hard to tell, so I'm not an SAE mechanic nor do I diagnose issues like this on a daily basis, so a Subaru Tech could probably speak a lot further on this than I can. Intuitively speaking, I'd suspect either the tensioner making the noise or the loose tensioner making something else like the free spinning a/c compressor clutch make noise.

I find it VERY hard to believe that multiples of these cars have bad tensioner/ac bearings from the factory. Bearings are one of those items that are pretty much great right out of the box always. Because they're built in such high quantities and because they are a precision item, they are usually quality assurance tested more than say, an object like a bushing or an exhaust.

And also, from my experience, little noisemakers like this are often reacted to by the dealership with 'nope, that's normal.' Case in point is the horrendous wastegate rattle on the Hyundai Sonata Turbo/Kia Optima Turbo. I know exactly where the tolerance slop and design is causing the noise (which translates to a high frequency exhaust buzz when you go full turbo-back on those), but the factory simply declines to address it. There's a good chance this is a similar (annoying but absolutely not a reason for long term concern) issue. If one of you experiences this, turn the a/c on and see if that isolates the issue to the a/c clutch bearing. We could also look at the BRZ here to see how much movement there is at the tensioner at idle and compare. That may be perfectly normal, just not something I've ever stared at before. Plus, at idle the potential for it to oscillate/move as rpm shifts slightly is probably far higher than if you were to mash on the gas and bring it up to a constant rpm. I'll see what ours does when we get the header finished.

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Old 06-15-2012, 03:22 PM   #31
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Switching AC on doesnt affect the sound. Reving the engine up even 200 rpm makes it go away but once to a nice low idle you can hear it again.

Doesn't happen all the time, usually when driven for a while and warm. It is exactly how the videos depict, high pitched squeaking whining noise.
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Old 06-15-2012, 03:46 PM   #32
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I have to look when I leave work but my old G8 used to have a crank pulley that wobbled like crazy. It would cause the belt to squeal. The dealership tried belt dressing, then just tightened the crank pulley once and then just replaced under warranty. Get it checked out. Its warranty so it doesn't cost you anything but a little time.
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Old 06-15-2012, 03:58 PM   #33
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Quote:
Originally Posted by fenton View Post
Switching AC on doesnt affect the sound. Reving the engine up even 200 rpm makes it go away but once to a nice low idle you can hear it again.

Doesn't happen all the time, usually when driven for a while and warm. It is exactly how the videos depict, high pitched squeaking whining noise.
I'm with Fenton here. Mine behaves the exact same way in the same circumstances.

Here's an update from the dealer:
I took the car in today (6/15), I asked for a mechanic to come and listen. About 7 people show up, about 3 or 4 of which are mechanics. Even the Foreman was there. One of them has a WRX so he was familiar with how noisy boxers can be. He was positive the cricket noise was coming from the Direct Injection system (primarily from the drivers side). He said the tension pulley was behaving normally; the shaking was normal.

Both he and the Foreman suggested I hold off on leaving it at the shop until they do some research with their corporate contact, primarily because they have no other FR-S or BRZ to compare it to. They said they would contact me next week.
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Old 06-15-2012, 04:51 PM   #34
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Originally Posted by robo_robb View Post
I'm with Fenton here. Mine behaves the exact same way in the same circumstances.

Here's an update from the dealer:
I took the car in today (6/15), I asked for a mechanic to come and listen. About 7 people show up, about 3 or 4 of which are mechanics. Even the Foreman was there. One of them has a WRX so he was familiar with how noisy boxers can be. He was positive the cricket noise was coming from the Direct Injection system (primarily from the drivers side). He said the tension pulley was behaving normally; the shaking was normal.

Both he and the Foreman suggested I hold off on leaving it at the shop until they do some research with their corporate contact, primarily because they have no other FR-S or BRZ to compare it to. They said they would contact me next week.

That's good news! Did he say if the cricket noise was normal too?

I know there are some issues with idle, and that a camshaft might be at fault.
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Old 06-15-2012, 05:02 PM   #35
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That's good news! Did he say if the cricket noise was normal too?

I know there are some issues with idle, and that a camshaft might be at fault.
Thing is, they were on the fence about if the cricket noise was normal or not. They were leaning towards "normal," but just to be safe, they are going to contact Toyota to make sure. DI + Boxer = a plethora of strange sounds it seems.
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Old 06-15-2012, 05:17 PM   #36
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Originally Posted by robo_robb View Post
Thing is, they were on the fence about if the cricket noise was normal or not. They were leaning towards "normal," but just to be safe, they are going to contact Toyota to make sure. DI + Boxer = a plethora of strange sounds it seems.
Thanks for the info! Keep us posted on what they say!
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Old 06-16-2012, 12:09 PM   #37
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Mine does the same thing. I was wondering about it also and the only thing i could come up with myself is the DI system.
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Old 06-16-2012, 04:52 PM   #38
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After driving roughly 30 miles one way twice today, both times when it was at less then ~1000 rpms the chirping would start. It's really quite annoying.
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Old 06-16-2012, 09:54 PM   #39
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I bet it is the belt tensioner, bad design or defective spring or supplier of spring cheated the manufacturer and used the wrong metals.

Damn thing sounds like a diesel truck from the old days. An exhaust will cover up a little but an louder intake will help allot.
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Old 06-16-2012, 10:08 PM   #40
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This car will switch between port and direct injection at idle and there is a high pressure fuel pump sitting in the engine bay that could very well make that kind of noise.

Quote:
You may notice, or customers may question, various sounds that change in volume and character from the engine and direct injection fuel pump at idle. These may be described as "clicking" or "clacking" sounds or a similar description. The sounds described are most commonly noticed at idle during initial engine warm up.

Be aware that BRZ utilizes both port and direct fuel injection systems. These systems are operated in one of three modes: Port Injection Only, Direct Injection Only, and a combination of both together. The transition between these modes of operation will occur automatically based upon inputs to the ECM. As the injection mode changes, there will be associated changes in the volume and character of the sounds coming from the injection system. Upon initial cold start, both direct and port injection systems are functioning. Within a short time (roughly 60 seconds, dependent on many factors), the port injection turns off and only direct injection is active. As a result, there will be a normal increase in injector sound volume. Shortly after that, injection will change from direct only to port only. After additional time, the mode will change back to a combination of both direct and port injection. These mode changes will continue to occur as decided by the various ECM inputs and will vary under changing conditions. Similar actions will also occur during hot start depending upon catalyst temperatures and other factors. These sounds are most likely quite different from what you may have experienced with prior Subaru models and are not a source for concern.
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Old 06-17-2012, 01:35 AM   #41
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I've also noticed the chirping on my BRZ once, but it was so quiet with the hood closed that I had to sit in a quiet neighborhood, with the windows down, and the engine at idle to hear it. Roll up the windows, and all I hear coming through the firewall is the tic-tic-tic of injectors and valves.
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Old 06-17-2012, 07:08 AM   #42
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Mine chirps as well. Will chirp when being revved a little too. Doesn't seem to do it under acceleration, in gear. It also doesn't do it first thing. It'll do it after driving for a little while.
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Old 06-17-2012, 08:00 PM   #43
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Quote:
Originally Posted by Jason@Nameless View Post
I'm with Don. The tensioner pulley is on a spring loaded tensioner so seeing it move is probably not that big of a deal. Maybe compare it to another FA20 engine if you want some extra assurance.

My engine chirps too (idle or not), but after driving it a few miles. However here is a clear video of the tensioner shaking its tailfeather. Not saying its an issue, just showing its action. When I can hear my engine chirp I'll record a video.

Recorded with a Panasonic Lumix GF1 on a CF tripod.

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Old 06-17-2012, 08:55 PM   #44
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My engine chirps too (idle or not), but after driving it a few miles. However here is a clear video of the tensioner shaking its tailfeather. Not saying its an issue, just showing its action. When I can hear my engine chirp I'll record a video.

Recorded with a Panasonic Lumix GF1 on a CF tripod.
FR-S BRZ Belt Tensioner.mp4 - YouTube
Thanks for the video !!

By any chance can you press on the tensioner pulley. Against it by hand I assume it should not be easy to do so. Obviously when the engine is off ,to see how strong that spring is .
It should be hard to do so

Thank you
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